How do you change an electric golf cart motor?
3:169:45How To Install Golf Cart Motor | Episode 3 - YouTubeYouTubeStart of suggested clipEnd of suggested clipOff while it's up in the air let's go ahead and we want to loosen and remove the rear shock thatMoreOff while it's up in the air let's go ahead and we want to loosen and remove the rear shock that gives you direct access. So you can unbolt it loosen everything and put it right out the side.
How do you remove a club car motor?
1:0213:29Replacing The Motor On a Club Car Precedent - YouTubeYouTubeStart of suggested clipEnd of suggested clipThere's the speed sensor that plugs into the end of it and there is three seven sixteenths longMoreThere's the speed sensor that plugs into the end of it and there is three seven sixteenths long bolts here. And then underneath the bottom there's one half inch bolt that has to be removed.
How do you remove the motor from a Yamaha golf cart?
1:473:39Yamaha G29 Golf Cart Controller and Motor replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipI was using a 10 millimeter closed. And wrench to take those off and this motor is a 7-horsepowerMoreI was using a 10 millimeter closed. And wrench to take those off and this motor is a 7-horsepower clearly labeled with the f1 f2 a1 a2 and you'll see on the wires match up however.
How do I change the engine on my EZ GO TXT?
0:1612:391996+ EZGO TXT 36v/48v Motor Swap / Install ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow we've got the seat off we're going to remove the motor cover which it has one two screws rightMoreNow we've got the seat off we're going to remove the motor cover which it has one two screws right there. And then three on the back. Side now that i've got all five screws.
How do you test a golf cart electric motor?
3:5410:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou just want to connect the two together with this again a2 to s1 with this jumper cable. And youMoreYou just want to connect the two together with this again a2 to s1 with this jumper cable. And you want to take the battery box or positive cable and put it on the s2.
How do you fix a frozen electric motor?
3:306:24Fixing froze up electric motor without changing bearings - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd power it up and spray some oil on it real good start it and stop it a few times put it backMoreAnd power it up and spray some oil on it real good start it and stop it a few times put it back together that wd-40 did the trick this rotor is loose now and it spins pretty freely.
How do you know if your golf cart motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
How do you remove the electric motor from a Club Car DS?
How to remove a stuck Club Car DS motorTake off the rear end from the golf cart.Apply some PB Blaster over the spline and armature.Remove the lug studs so that they don't get damaged. ... Turn over the brake drum so that it's back-to-front.Drop it on a hard surface a few times.
What are the 4 terminals on a golf cart motor?
If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.
Are golf cart motors interchangeable?
The motors and controllers are in no way interchangeable between a series and separately excited system, so be sure to educate yourself prior to ordering.
How can I make my electric EZ Go golf cart go faster?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.
Where is the reset button on a ezgo golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
How do you change a precedent motor on a club car?
2:166:30Club Car Precedent High Speed Motor Upgrade | How to Install on ...YouTubeStart of suggested clipEnd of suggested clipYou know carry control cables remove. Then we have three bolts that are 7/16 that hold the motor toMoreYou know carry control cables remove. Then we have three bolts that are 7/16 that hold the motor to the transaxle. Now we can remove. Those.
Where is the motor located on a golf cart?
Locate the motor Go to the back of the golf cart and find the panel that covers the electric motor. Four or six screws will hold the panel in place. Use the screwdriver to remove all the screws, turning them counterclockwise and putting them in a secure location after removal.
How do I know if my club car is an IQ?
The easiest way to tell is by checking the serial number prefix. If your serial numbers starts with: AQ, CE, FD, HD, PE, or PQ then you have a cart with a IQ system. You can also look at the motor controller part number. If your model number starts with "1510" then you also have an IQ system.
What is a Club Car DS model?
Club Car DS Club Car made body changes in 1981 and introduced the “DS” model, and this model quickly became the flagship cart of the golf cart industry. The Club Car DS front and rear body panels were constructed of plastic and fiberglass.
How to remove motor from EZGO golf cart?
Removing the motor from the EZGO Marathon golf cart involves first removing all the items connected to it like the armature assembly and the wires. There are usually 3 or 4 bolts holding the motor to the differential shaft along with a bracket. Removing these bolts will free the motor.
How to change motor on Ezgo cart?
How to change the motor on a Electric EZGO: The first step is to remove the wires connecting the battery pack to ensure that the cart has no power. It is advisable to use protective gloves. Do not use wristwatch, rings or jewelry.
How to Remove EZGO TXT Electric Motor?
Some users of the EZGO TXT electric golf cart miss the snap ring that holds the input shaft. The shaft in turn holds the motor.
How to remove the engine on a 2001 Ezgo?
Here’s how you do it: You have to remove the 8 bolts holding the engine in place. You should remove all attachments such as cables, filters and ignition wires. The engine can then be pulled up. Mind the weight of the engine; it’s around 80 pounds.
How to remove PDS motor?
Here are the steps to remove a PDS motor: You must first put the Run-Tow/Maintenance switch to Tow/Maintenance. Disconnect the wires connecting the battery. Disconnect and remove all the wires and cables connected to the motor. You should then remove the snap ring and the speed sensor from the motor end cover.
How many bolts are there between the muffler and the starter?
Now, there are two bolts between the muffler and the starter that should be removed and the ground strap should also be dispensed with.
How to fix rusted armature?
Heating the armature with a cutting torch and then cold spraying and repeating this for a couple of times can help. You can also try using a penetrant like Kroil oil to quickly cut through the rusted portions.
How to get the motor off a golf cart?
Use a jack and lift the golf cart on the right axle side. Slide the motor off and catch it as it reaches the end of the shaft. Remember to set the motor down lightly on the surface. Use a small standard screwdriver and pull out the middle pin of the fastener by about one-quarter of an inch.
How to release a club car motor?
You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Remove the rear end from the golf cart. Remove the tires and wheels. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Position the cart so that the rear end of the passenger side is upward.
Why is my Club Car motor stuck?
Your Club Car motor may be stuck due to a stuck armature on the spline. The motor may also be stuck on the input shaft.
How to remove lug studs from a cart?
Also, remember to lay your hands on an old brake drum and turn it backward or remove the lug studs so that the studs remain free of damage. Remove the rear tires and axle from the cart. Flip the brake drum and put it on backward. Raise the rear of the cart and drop it on to a hard surface.
How to remove club car armature?
You can try the steps given here to remove an armature that is stuck on to the spline. Spray some WD-40 over the spline coupler and spline a few times. Allow it to rest overnight. Shake, pull and tap the armature.
How to fix a drum on a car?
Remove the tires and wheels. Remove the brake drum and turn it backward. Adjust the lug nuts so that they are just tight enough to keep the drum on to the axle. Get someone to help you with raising the rear end by about three to four feet and drop it on to a hard surface over the inverted brake drum.
How to get a motor off a spherical object?
Raise the armature by about a foot length and slam it downwards. You may have to do this a few times to get the motor to fall off.
Golf Cart General Introduction
The popular definition for a golf cart is that it is a small vehicle designed to carry two or more golfers and their equipment around the golf course or desert pathways to avoid walking effort.
Electric Golf Carts
The two main types of golf carts driven at the golf courses are gasoline and electric golf carts. Both of them function on the principle of a regular, less powerful gasoline or electric car, with some insignificant differences. Electric golf cars are popular with their environmentally friendly mode of operation.
Common Things That Can Go Wrong With An Electric Golf Cart
Buying and driving an electric golf cart, you should be aware that, just like other cars, it has a lifespan, and its parts also wear out. Some golfers perceive their carts as small, funny vehicles that can drive them around the golf course forever.
How To Avoid Or Mitigate The Issues
The key to avoiding or mitigating possible electrical golf carts malfunctioning is, as already mentioned a few times above, proper and regular maintenance. Golf cart owners should perceive their small electric vehicles as regular cars with a more restricted use range.
The Elite Of The Electrical Golf Carts
Pointing out so many common issues with the electrical golf carts may leave you with the wrong impression that they are pretty problematic vehicles. Let’s clarify that technical issues are typical for the used carts but are quite unusual for new carts with a warranty.
Electric Golf Carts FAQ
To determine whether your electric golf cart motor is bad or not, you need to test it first. Sometimes the problem is easy to detect, but sometimes you need to check the entire electrical system.
Sources
Wikipedia, “Golf Cart.” Wikimedia Foundation, https://en.wikipedia.org/wiki/Golf_cart Assessed June 8, 2021
Step 1 – Obtain Manufacturer’S Service Guide
- Service manuals should be available from your cart’s manufacturer, dealer, or distributor. The guides contain schematics, diagrams, and step-by-step instructions for performing complex work on your cart. Using this reference will facilitate your project.
Step 3 –Remove Motor from Axle
- Remove the three to six bolts that secure the motor to the axle housing and set them aside. You may wish to mark the axle or motor housing with chalk to assist in reassembly. Once the motor is unfastened, it should simply slide off of the axle splines. If the motor sticks, tap it with the rubber mallet to loosen it. However, take care not to damage the splines. The motor can weigh more th…
Step 4 – Disassemble Cart If Necessary
- If you cannot easily remove the motor from the cart, some disassembly may be necessary to reach it. Begin by removing the roof and roof supports. Then, continue with the seats, chrome floor guards, and floor mats. You might also need to remove the rear body panel. Jack up the rear wheels (secure with jack stands for safety) to provide access to the motor. Remove the tires if y…
Step 5 – Disassemble and Inspect Motor
- If you choose to disassemble the motor, remove the bearing cap or magnet and two to four bolts from the commutator cover, located at the end of the housing. Now remove the cover and slide out the armature. While the motor is disassembled, take the time to remove dust and debris. Measure the length of the armature brushes and check against the manufacturer’s specification…