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how to test 48 volt golf cart electric motor

by Mr. Jermey Lebsack III Published 3 years ago Updated 2 years ago
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Jack the rear tires of the ground and put the cart on jack stands... Remove the main positive and negative cables form the battery pack... Spray the 4 studs on the motor with a little penetrating oil...

Part of a video titled Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTube
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With your vom set at DC volts place the red positive probe on the positive terminal of batteryMoreWith your vom set at DC volts place the red positive probe on the positive terminal of battery number 1 and the black negative probe on the negative terminal of battery number.

Full Answer

How to test a golf cart motor for a short?

How To Test Your Golf Cart Motor For A Short Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we’re using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn’t have one, set it for ohms.

How to tell if your electric golf cart motor is bad?

Here’s how to tell if your electric golf cart motor is bad or if the problem has another source. When your golf car doesn’t start, it’s tempting to jump straight to the perceived problem area: the motor. But the issue could be a simpler one concerning another part of the car.

How do you fix an EZ GO electric golf cart that wont move?

Turn on the cart's motor and push on the accelerator pedal. If the cart now moves, the issue has been resolved. If no power is produced by the motor, however, the motor has burned out and must be replaced. Be certain that the battery is not being charged before you begin working on any EZ-Go electric golf cart.

How do I reset the motor on my golf cart?

This is the reset button. Push the button to reset the motor. Put the panel in place and secure it with the screws. Turn on the cart's motor and push on the accelerator pedal.

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How do you test a 48 volt golf cart motor?

2:5915:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow this will also give us light even if it's not at 4-4 or reverse it's in neutral it gets light asMoreNow this will also give us light even if it's not at 4-4 or reverse it's in neutral it gets light as well to make sure this micro switch is working put it in forward or reverse probe.

How do I know if my electric golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

How do you test a golf cart motor with a multimeter?

4:0810:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cableMoreYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cable from a2 to s1 you're going to take the positive cable from the jumper.

How do you test a series motor on a golf cart?

2:062:57How to test a series wound electric golf cart motor (won't work on shunt ...YouTubeStart of suggested clipEnd of suggested clipSo anyway you just take the uh a2 and s2 run one a2 down to your negative. And run s2 down to yourMoreSo anyway you just take the uh a2 and s2 run one a2 down to your negative. And run s2 down to your positive or opposite it does not matter.

How do you reset a golf cart electric motor?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

What happens when an electric motor burns out?

When a motor burns out, a short circuit occurs in the windings and the motor ceases to turn. You can test for a short circuit by checking the resistance of the windings with an ohmmeter; a reading of 0 ohms (Ω) indicates a short.

How do you test a 48 volt Club Car controller?

25:0337:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clip- terminal of the controller. The R vom will display controller capacitor voltage place the forwardMore- terminal of the controller. The R vom will display controller capacitor voltage place the forward and reverse switch. In forward insert the key into the switch. And turn to the on position depress

What are the 4 terminals on a golf cart motor?

If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.

Where is the reset button on a ezgo golf cart motor?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

Can you test a golf cart motor?

It's a good idea to test your motor before installing a new controller. A motor with a short could have damaged the original controller and the new one. IMPORTANT: These tests will not show if there is a short in the armature. Only motor repair facilities can conduct that full test with special equipment.

How do you test a series wound motor?

0:413:48How to test, wire and run a Series Wound motor! - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you see what you're doing is you're flipping clarity of either the um armature. Or you'reMoreSo you see what you're doing is you're flipping clarity of either the um armature. Or you're flipping the clarity of the fields. Put them back in series and it'll spin the opposite. Direction.

How do you troubleshoot an electric club car?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

How long do electric golf cart motors last?

Golf Cart Motor Just like solenoids (mentioned above), your golf cart motor works HARD. When properly taken care of, the typical gas or electric golf cart motor can last many, many years (20 to 30+).

What would make an electric golf cart stop running?

When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.

How do you test a club car motor?

13:2337:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipPosition place the red positive probe on the speed controller M minus terminal place the blackMorePosition place the red positive probe on the speed controller M minus terminal place the black negative probe on the s2 motor terminal your vom should display continuity.

Is there a reset button on an electric golf cart?

Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.

How to check if a battery is working?

Insert the screwdriver into the slot on a clamp and turn counterclockwise to remove it. Repeat this step with the other clamp. Then, test the voltage of the battery by touching each side of the wires to your 12-volt tester. This needs to be done to check all the batteries, as even one not working can cause your motor to malfunction. Don’t forget to remove the clamps before testing the other batteries as well. If at any time the tester shows less than 12 volts, the batteries need to be replaced.

What terminal to test for continuity?

If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal , to the A-1 terminal for no continuity.

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To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience.

Where is the motor located on a golf cart?

Finally, its time to check the motor itself. This will be located under a panel, usually at the back of the cart. This panel will be held on with four screws, so just make quick work of them with your screwdriver, and set everything aside in a safe place on a towel.

Do golf carts need to be tested?

Owning a golf cart requires a lot of care, including constantly testing the motor. Early detection and troubleshooting motor problems can save you from spending a lot on repairs. So, if you come across problems, confirm that the motor is functioning properly by following the steps below.

What is the difference between a series and a shunt motor?

There’s nothing visually different between the two that I know of but a shunt motor has the field windings connected in parallel with the armature .. and a series motor has the field windings connected in series with the armature.

How many turns does a regen cart have?

Usually, the wire is rectanular in shape (cross-section). These coils have a much lower number of turns (usually 5 to 15 turns) per field coil. Note: A Regen cart will normally automatically slow down when you hit approximately 15 MPH going down a hill. This is for safety reasons (as not to over-spin the armature).

What does S2 stand for in motors?

Oct 24, 2019. #10. Series motors are almost always marked A1,A2 and S1, S2 S stands for stater and that is the stationary windings of the motor. Sepex or Separately excited motors are almost always marked A1, A2 and F1, F2 The F stands for field and that also is the stationary windings in the motor.

How to reset a golf car?

To reset your golf car’s motor, open the hood to expose your motor and look for the red reset button. Push this button and test out your golf car again. If this hasn’t solved the issue, your motor may be burnt out and will need to be replaced.

Why won't my golf car start?

If your batteries are charged and in working condition, but your car still won’t start, check its solenoid. A solenoid is an electromagnetic coil of wire that transmits energy from your car’s battery to its motor to help it start. Every time you start your golf car, you should hear the click of the solenoid. If you don’t hear it, you probably have an issue with your solenoid. If you suspect an issue with the solenoid, take your car to a repair shop to have it repaired or replaced.

What to do if your car won't start?

If your car still won’t start or you notice any issues with acceleration, it’s time to check the potentiometer. The potentiometer sends an electric signal from the accelerator pedal to the speed controller, allowing the car to accelerate properly. Inspect the potentiometer and then test it out—if you discover any issues, have it repaired or replaced.

How to remove electric motor from golf cart?

Go to the back of the golf cart and find the panel that covers the electric motor. Four or six screws will hold the panel in place. Use the screwdriver to remove all the screws, turning them counterclockwise and putting them in a secure location after removal. Remove the panel so the electric motor is visible.

How to reset an electric motor?

Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button. Push the button to reset the motor. Put the panel in place and secure it with ...

What is the problem with the EZ Go golf cart?

If you are having trouble with your EZ-Go electric golf cart, there are two areas that may play a role in the problem: the battery and the motor. If you have checked the battery and found it to be charging properly and providing a full amount of power to the motor, then you know that the motor is the problem. There is an easy method to check the electric motor on any EZ-Go golf cart.

Is the battery on an EZ Go golf cart charged?

Warnings. Be certain that the battery is not being charged before you begin working on any EZ-Go electric golf cart. Be certain that the battery is not being charged before you begin working on any EZ-Go electric golf cart.

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