Jack the rear tires of the ground and put the cart on jack stands... Remove the main positive and negative cables form the battery pack... Spray the 4 studs on the motor with a little penetrating oil...
How to test a golf cart motor for a short?
How To Test Your Golf Cart Motor For A Short Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we’re using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn’t have one, set it for ohms.
How do you test a motor with 36/48 volts?
This test will show if there is something wrong with the motor, even if the required 36/48 volts is applied. If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal, to the A-1 terminal for no continuity.
What size are the terminals on an electric golf cart motor?
Sepex motors also have two different sized terminals connections. The A1 and A2 terminals are 5/8″ and the F1 and F2 terminals are 1/4″. It sounds absurd, but if your electric golf cart is not running, the very first thing I would check is the reset button on the side of the motor, if your cart is so equipped.
How do I know if my golf cart motor is bad?
If the speed seems to be off, or your cart gives off a burning wire smell, your golf cart motor might have a problem. Using a multimeter, a jumper wire, and a 12-24 volt power source, you can test the condition and functions of your golf cart motor without removing it from the cart.
How do I know if my golf cart motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
How do you Ohm a golf cart motor?
1:053:48How to test, wire and run a Series Wound motor! - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you see what you're doing is you're flipping clarity of either the um armature. Or you'reMoreSo you see what you're doing is you're flipping clarity of either the um armature. Or you're flipping the clarity of the fields. Put them back in series and it'll spin the opposite. Direction.
How do you troubleshoot an electric golf cart motor?
There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.
How do you test a motor with a multimeter?
Set your multimeter to Ohms. Start by completely disconnecting the spindle motor from all power sources. Check each wire, including T1, T2, T3 and the ground wire. If the reading is infinite, your motor should be fine.
How do you test a 36 volt golf cart motor?
3:5410:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou just want to connect the two together with this again a2 to s1 with this jumper cable. And youMoreYou just want to connect the two together with this again a2 to s1 with this jumper cable. And you want to take the battery box or positive cable and put it on the s2.
How do you test a 36v solenoid?
Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.
How do I reset my electric golf cart motor?
First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!
How do I test my electric golf cart?
Look for a small red button located near the main power supply. Press the button and put your cart back together before hooking it up to charge. In many cases, this will solve the problem. If it doesn't, try removing the motor and testing it with a separate, fully charged battery.
How do you fix a golf cart that won't move?
When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.
How do you test if a motor is burned out?
When a motor burns out, a short circuit occurs in the windings and the motor ceases to turn. You can test for a short circuit by checking the resistance of the windings with an ohmmeter; a reading of 0 ohms (Ω) indicates a short.
How do you test a motor for continuity?
AC Motor Winding Continuity Test Using a multimeter, check the continuity of motor winding from phase to phase ( U to V, V to W , W to U ). Each phase to phase must have a continuity if winding is OK. If any particular phase fails the continuity test, your motor is probably burnt.
Why would an electric motor stop working?
Low resistance is the most common cause of failure in electric motors. It is also often the most difficult to overcome. Under conditions such as overheating, corrosion or physical damage, degradation of the insulation of the internal windings of the motor may occur.
What to do if your motor has an S terminal?
If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal, to the A-1 terminal for no continuity. These continuity tests will help you determine where the problems with your motor lie.
How to check if a battery is working?
Insert the screwdriver into the slot on a clamp and turn counterclockwise to remove it. Repeat this step with the other clamp. Then, test the voltage of the battery by touching each side of the wires to your 12-volt tester. This needs to be done to check all the batteries, as even one not working can cause your motor to malfunction. Don’t forget to remove the clamps before testing the other batteries as well. If at any time the tester shows less than 12 volts, the batteries need to be replaced.
How does an electric club car work?
Electric-powered club cars come equipped with a series-wound electric motor that turns the wheels forward or in reverse. The current from the battery pack flows through the wiring inside of the motor to produce the electricity needed to operate the car.
What is a club car?
by Kevin Mclain. A club car is an electric-powered utility vehicle that is mainly used as a golf cart. Club cars can also used to move people more efficiently around places where regular vehicles will not fit.
How many wires are in an electric motor?
The electric motor will have four wires connected to the top front. Each of the four battery wire posts are marked A1, A2, S1, S2. Mark each wire with the proper post number with a piece of chalk before removing the wires from the motor.
