how to test a 48 volt golf cart solenoid

by Janae Barrows Published 3 years ago Updated 2 years ago

To cheekily this follow these instructions:

Disconnect the cabling from he 2 larger terminals of your solenoid,
With your cart in neutral and key “OFF” position your multimeter probe on each of the two large terminals. ...
Put the direction switch to “forward position” and turn the key to “ON.” Apply acceleration to the accelerate foot pedal. ...

Part of a video titled Solenoid Troubleshooting - YouTube

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Troubleshooting this solenoid is actually quite simple in order to troubleshoot the solenoid we'llMoreTroubleshooting this solenoid is actually quite simple in order to troubleshoot the solenoid we'll use the continuity feature of our multimeter we can either use continuity or the resistance feature.

Full Answer

How do you test the solenoid on an electric golf cart?

Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3. With the key off, and the cart direction switch in a neutral position, set your voltmeter to ohms, and place a …

How many solenoids are used in a golf cart?

How do you test for a faulty solenoid in your golf cart? First, follow these steps: Step 1 – First thing, check the battery voltage from the positive connection to the battery negative. A 12 volt solenoid uses 12-18 volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion.

How to test a solenoid with a voltmeter?

Mar 22, 2021 · How to Test a Bad Solenoid on a Golf Cart? Testing bad solenoids in a golf cart is relatively simple, especially for Do-It-Yourself enthusiasts. Step 1: Get the Right Tools. First, get a couple of tools, including a voltmeter, a wrench, gloves, electrical tape, and safety glasses. Step 2: Disconnect the Solenoid Cables

What are the symptoms of a bad solenoid on a golf cart?

If the gold cart shows certain bad solenoid symptoms like not starting, no clicking sound, or starter disengaging, it is better to test the solenoid. You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.

How do you test a 48v solenoid on a golf cart?

Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.

How do I know if my electric golf cart solenoid is bad?

First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn't move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.Jun 26, 2018

How do you jump a solenoid on a golf cart?

If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.Aug 28, 2020

How do I know if my solenoid is working?

Part of a video titled How to use a Multimeter: Solenoid Testing - Purkeys - YouTube

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We have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If weMoreWe have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If we put our meter across it we will check and see what the coil resistance.

What are the signs of a bad solenoid?

A faulty starter solenoid can exhibit several symptoms, including these:

Engine doesn't crank: This is a result of the starter solenoid failing to deliver power to the starter motor.
No clicking sound: This can mean either a faulty starter solenoid or starter relay.

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Oct 16, 2021

What happens when golf cart solenoid goes bad?

If the solenoid is broken and not working correctly, you may notice your golf cart won't start, picking up speed, or even working at all (issues with acceleration could also be caused by a bad speed controller).Mar 15, 2018

How do you test a solenoid switch?

Part of a video titled DIY: How to Test a Solenoid - YouTube

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Hook up your leads. And then connect your alligator clip to the other one and you'll see I get noMoreHook up your leads. And then connect your alligator clip to the other one and you'll see I get no continuity.

Can you bypass a solenoid?

Part of a video titled Solenoid Bypass - YouTube

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All you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery. Then you're not doing anything with the solenoid.

How do I test a ezgo golf cart solenoid?

This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.

How do you test a shift solenoid with a multimeter?

Part of a video titled Transmission Solenoid Testing (Ohms Law) - YouTube

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We go. So we're using our meter as our ground. And I'm going to go ahead and click the solenoid andMoreWe go. So we're using our meter as our ground. And I'm going to go ahead and click the solenoid and we'll see how many how much ampere still we have which will have one point two one average.

How do you test a 240v solenoid?

How to Test a Solenoid Coil?

Set your multimeter on ohms. If the multimeter is not automatic, set it on 2k ohms. ...
Place the probes of multimeter across the pins of a solenoid coil. If you find 3 pins there, one of them is a flat pin which is connected to the ground. ...
Read the number on the multimeter.

How many ohms should a solenoid have?

For irrigation applications, a solenoid is considered to be good if its resistance is between 20 - 60 ohms. It is best to compare resistance measurements to that of a new solenoid. Example, if a solenoid measures 44 ohms, it would be considered good because it is between 20 - 60 ohms.

How to tell if solenoid is bad on golf cart?

The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.

What to test before testing golf cart solenoid?

BEFORE testing the golf cart solenoid, test both the accelerator micro switch and the key switch. These components are both wired into the control circuit of the solenoid and if they are faulty, the solenoid will not operate.

Why doesn't my golf cart solenoid click?

This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.

How to check if solenoid is at fault?

With the pedal depressed, check the voltage at the small terminals of the solenoid. If there is no voltage, then the solenoid is NOT at fault. If there is a click, then…proceed to the next paragraph.

How to check if a battery is low?

First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.

What happens if the solenoid is not zero?

There should be zero ohms. If the reading is not zero, then the solenoid is stuck and needs to be replaced.

Why does my solenoid stop working?

A common cause of failure in a solenoid is an improper loosening and tightening of the terminals. You must use TWO 1/2″ wrenches when attaching the cable on the large terminal posts…one to hold the nut closest to the solenoid body to prevent it from twisting inside the unit and the other to turn the outside nut.

How to tell if golf cart solenoid is bad?

One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...

What is a solenoid in golf carts?

Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.

Why is my golf cart not starting?

If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.

Why won't my golf cart turn over?

For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.

How to tell if solenoid is working?

Step on the gas and try to listen to the sound of clicking. If you hear the clicking sound, look for a reading of fewer than 0.4 ohms. If you get a higher reading, the solenoid is not working and needs to be replaced.

Where are the solenoids located?

Before knowing more about bad solenoids, you need to know their location. Usually, solenoids are located under the seat or just above the motor.

Can you test solenoids in a golf cart?

Testing bad solenoids in a golf cart is relatively simple, especially for Do-It-Yourself enthusiasts.

How to test gold cart solenoid?

You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.

Where is the solenoid located on a golf cart?

The solenoid is located inside the controller box connected to it.

Why is my solenoid overheating?

Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.

How to check solenoid on a cart?

Therefore, to check the solenoid, you can connect the large wires into the solenoid together and see if the cart starts .

Why is my EZGO cart not working?

But a bad solenoid can be the most common one. Always check the battery voltage and the clicking sound while pressing on the pedal.

What to do if your solenoid is damaged?

Here the formula is simple; if one thinks that the solenoid is damaged, then jump the solenoid from the circuit and check. If the cart starts then, the problem could be the solenoid. If the cart doesn’t start even after jumping the solenoid, then the issue lies somewhere else and not in the solenoid.

Why is my cart solenoid getting hot?

If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring. It is better to check the solenoid thoroughly. Use proper solenoid, which matches the amperage and voltage of the cart system. Use high-quality solenoid to avoid the heating problem.

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