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how to test a gas golf cart solenoid

by Misty Rohan III Published 2 years ago Updated 2 years ago
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Follow These Simple Steps to Check the Solenoid

  1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench.
  2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends...
  3. With the key off, and the cart direction switch in a neutral position, set your voltmeter to ohms, and place a...

Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.

Full Answer

How to check your golf cart for a bad solenoid?

What Are The Symptoms Of A Bad Solenoid In A Golf Cart?

  • The first and most obvious symptom is the golf cart won’t start. ...
  • The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. ...
  • The solenoid clicks and works sometimes, and sometimes it doesn’t. ...
  • The golf cart solenoid doesn’t click when the accelerator is pressed. ...
  • The golf cart solenoid clicks, but nothing happens. ...

How to test for a bad solenoid?

Testing the solenoid

  1. Safety first. The first step that you should undertake, which should be ingrained into your memory, is taking the right safety precautions before beginning.
  2. Equip yourself. The next step is to have the appropriate tools with yourself that you’ll be using. ...
  3. Read the manual. ...
  4. Raise the vehicle. ...
  5. Locate the plugs. ...
  6. Activate the voltmeter. ...
  7. Grab the black wire. ...

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How to install a voltage reducer on a golf cart?

  • Park the golf cart on a level, hard surface and activate the parking brake. ...
  • Keep a jack below the frame at the back of the golf cart. ...
  • Lift the golf cart seat upwards until the batteries are exposed.
  • Turn on the voltmeter and set the reading to 20 volts. ...
  • Check the voltage reading on the voltmeter. ...

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How to properly drive a golf cart?

  • When you go for your backswing, you should shift your weight backward. This will give your swing more power.
  • A lot of times your instinct might be to have a fast backswing thinking that it will give you more power to crush the ball. ...
  • Stay flat. ...
  • Take a steady backswing and pause at the top to reset before begin your downswing. ...

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How do you bypass a solenoid on a gas golf cart?

Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.

How do I test a ezgo golf cart solenoid?

This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.

How do you check if a solenoid is working?

0:441:43How to use a Multimeter: Solenoid Testing - Purkeys - YouTubeYouTubeStart of suggested clipEnd of suggested clipShould not get a reading so the coal resistance is inspect and also it is not a grounded coil so IMoreShould not get a reading so the coal resistance is inspect and also it is not a grounded coil so I know that part of this max which is good why is important he's a multimeter if you use a multimeter.

How do you bypass the solenoid on a EZ Go golf cart?

Steps to bypass the solenoid in EZGO golf cart:Take the controller cover after disconnecting the negative terminals of the battery.Now, disconnect the larger wires from the solenoid.After this, connect the high side wires and large wires terminals bypassing the solenoid.Try starting the cart.More items...

How do I know if my gas golf cart solenoid is bad?

The most common side effect on a gas golf cart is the starter failing to connect, resulting in the engine not turning over and a succession of useless tapping sounds. If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure.

What are the symptoms of a bad solenoid in a golf cart?

On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle's ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click.

How do you tell if a solenoid is good or bad?

As a result, the common signs of a bad starter solenoid include:Engine Doesn't Crank or Start. ... No Clicking Noise When Trying to Start the Engine. ... Starter Spins Without Fully Engaging the Flywheel (Rare) ... Engine Cranks Slowly (Rare) ... Test the battery. ... Check That Power is Getting to the Starter Solenoid.More items...•

How do you check a bad solenoid?

Step #1: Locate The Starter SolenoidOpen Your Vehicle's Hood. ... Find The Starter. ... Identify The Starter Solenoid. ... Observe A Clicking Sound While Someone Turns On The Ignition Switch. ... Test The Battery. ... Check For Current Resistance Using A Jumper Wire. ... Check For Current Resistance Using A Test Light.More items...•

How do you test a fuel solenoid with a multimeter?

How to Test a Solenoid Coil?Set your multimeter on ohms. If the multimeter is not automatic, set it on 2k ohms. ... Place the probes of multimeter across the pins of a solenoid coil. If you find 3 pins there, one of them is a flat pin which is connected to the ground. ... Read the number on the multimeter.

Why is my solenoid not clicking?

If you do hear clicking, the solenoid may be engaging, but not sufficiently. Hearing clicking without the starter motor moving means the solenoid is transferring the electricity, but it may not be enough. No clicking means the solenoid is not properly engaging, but this may also be due to a dead battery.3 Ways to Test a Starter Solenoid - wikiHowhttps://www.wikihow.com › Test-a-Starter-Solenoidhttps://www.wikihow.com › Test-a-Starter-Solenoid

How do you jump a solenoid?

0:271:17How to Jump the Solenoid on your ATV or GoKart - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe're just going to put them out and then how we jump it is you could take any screwdriver PhillipsMoreWe're just going to put them out and then how we jump it is you could take any screwdriver Phillips or straight head and then we're going to connect the bolts.How to Jump the Solenoid on your ATV or GoKart - YouTubehttps://www.youtube.com › watchhttps://www.youtube.com › watch

How do you jump a starter solenoid with a screwdriver?

0:535:14How To Test A Car Starter With A Screwdriver And Jumper Cables!YouTubeStart of suggested clipEnd of suggested clipAnd what you want to do is you want to jump this to the s part of the small stud. Okay now once youMoreAnd what you want to do is you want to jump this to the s part of the small stud. Okay now once you do this you're activating a solenoid and a starter. And you should see the gear pop out and spin.How To Test A Car Starter With A Screwdriver And Jumper Cables!https://www.youtube.com › watchhttps://www.youtube.com › watch

How to check a solenoid?

Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.

What voltage is applied to the two small terminals to activate the solenoid?

Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.

How to tell if golf cart solenoid is bad?

One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...

What is a solenoid in golf carts?

Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.

Why is my golf cart not starting?

If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.

Why won't my golf cart turn over?

For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.

What is a solenoid in a golf cart?

A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.

How to tell if your solenoid is faulty?

In an electric cart, one of the key signs of a faulty solenoid is when you turn your cart’s ignition on, and find no electricity is being transferred to the controller from the solenoid. When this occurs the usual solenoid click on and off associated with the ignition switch will not take place.

What is a solenoid wiring diagram?

A solenoid wiring diagram can be very helpful in guiding you about the various connections made to and from the solenoid. This can come in handy when you set out to troubleshoot a problem in your cart on your own. The solenoid wiring diagram is generally very simple, straightforward and self-explanatory.

How to get a golf cart going without a glitch?

To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.

What does the inductive throttle sensor do on a golf cart?

When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.

How often do solenoids work?

Since solenoids need to work very frequently; turning on and off each time you use the cart, they are prone to wear and tear easily. This is not surprising as they can switch on and off as much as 1,500 times a day). One of the first indications that a solenoid is faulty is when your cart fails to start.

Why is my golf cart not clicking?

This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.

How to test gold cart solenoid?

You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.

Where is the solenoid located on a golf cart?

The solenoid is located inside the controller box connected to it.

Why is my Ezgo golf cart not clicking?

A EZGO golf cart that is not making a clicking sound can be due to a failed solenoid. If there is no sound in the cart while igniting the switch, then the problem can be the cart’s control circuitry. This means the solenoid has stopped working. Then it is required to replace the solenoid.

Why is my solenoid overheating?

Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.

What to do if your solenoid is damaged?

Here the formula is simple; if one thinks that the solenoid is damaged, then jump the solenoid from the circuit and check. If the cart starts then, the problem could be the solenoid. If the cart doesn’t start even after jumping the solenoid, then the issue lies somewhere else and not in the solenoid.

Why is my cart solenoid getting hot?

If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring. It is better to check the solenoid thoroughly. Use proper solenoid, which matches the amperage and voltage of the cart system. Use high-quality solenoid to avoid the heating problem.

What to do if solenoid is not working?

If the solenoid is not working after checking and testing the solenoid using a voltmeter, then it is time to replace the solenoid all together. Always be sure of the model and year of the cart. Check online to get all specifications. Compare the online picture of the new solenoid with the older one.

What is a solenoid on a golf cart?

A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...

Why does my golf cart have no solenoid?

Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.

What is a golf cart go switch?

On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...

What happens if a solenoid reads infinity?

If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.

What is the most important part of a golf cart?

One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]

What to do if your solenoid doesn't work?

Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.

What is a micro switch on a gas pedal?

This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.

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