Golf-FAQ.com

how to test a golf cart soleniod

by Kory Hodkiewicz Published 2 years ago Updated 1 year ago
image

How to Test a Golf Cart Solenoid

  • The very first thing you must do is to disable the mobility of your golf cart. ...
  • After disconnecting the solenoid, use electric tape and seal each cable end separately. ...
  • Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. ...
  • Use a voltmeter and engage the solenoid. You should hear a click sound when the engaging is done properly.
  • Check for continuity between the two high side terminals on the solenoid using a multimeter. ...
  • Set the multimeter reading to ohms and place a lead on each of the two terminals. ...
  • Check the power getting delivered to the solenoid. Set the multimeter reading to volts and activate the solenoid circuit by connecting the multimeter leads to the small terminals of the ...

Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.

How to check your golf cart for a bad solenoid?

What Are The Symptoms Of A Bad Solenoid In A Golf Cart?

  • The first and most obvious symptom is the golf cart won’t start. ...
  • The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. ...
  • The solenoid clicks and works sometimes, and sometimes it doesn’t. ...
  • The golf cart solenoid doesn’t click when the accelerator is pressed. ...
  • The golf cart solenoid clicks, but nothing happens. ...

How to test for a bad solenoid?

Testing the solenoid

  1. Safety first. The first step that you should undertake, which should be ingrained into your memory, is taking the right safety precautions before beginning.
  2. Equip yourself. The next step is to have the appropriate tools with yourself that you’ll be using. ...
  3. Read the manual. ...
  4. Raise the vehicle. ...
  5. Locate the plugs. ...
  6. Activate the voltmeter. ...
  7. Grab the black wire. ...

More items...

How to install a voltage reducer on a golf cart?

  • Park the golf cart on a level, hard surface and activate the parking brake. ...
  • Keep a jack below the frame at the back of the golf cart. ...
  • Lift the golf cart seat upwards until the batteries are exposed.
  • Turn on the voltmeter and set the reading to 20 volts. ...
  • Check the voltage reading on the voltmeter. ...

More items...

How to properly drive a golf cart?

  • When you go for your backswing, you should shift your weight backward. This will give your swing more power.
  • A lot of times your instinct might be to have a fast backswing thinking that it will give you more power to crush the ball. ...
  • Stay flat. ...
  • Take a steady backswing and pause at the top to reset before begin your downswing. ...

image

How do you test a solenoid on a Club Car golf cart?

Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.

How do you check the solenoid on an electric EZ Go golf cart?

This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.

How do you bench test a golf cart solenoid?

1:422:45Bench testing a starter solenoid - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust put your test light here put it on your ground somewhere. Put test site right here turn the keyMoreJust put your test light here put it on your ground somewhere. Put test site right here turn the key till it clicks and make sure you're getting power going to your starter solenoid starter.

What happens when golf cart solenoid goes bad?

When driving a gas golf cart with a damaged solenoid, the larger contacts may fail to release. When this happens, the starter keeps on operating, even when the ignition switch is turned off.

How do you test a 36v solenoid with a multimeter?

1:492:58Solenoid Troubleshooting - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd will turn out our meter. Should hear a click and if it's a good solenoid will hear a beep. OkayMoreAnd will turn out our meter. Should hear a click and if it's a good solenoid will hear a beep. Okay that tells us this solenoid is good some common causes of the high amperage side of the solenoid.

How do you bypass the electric solenoid on a golf cart?

Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.

How do you check if a solenoid is working?

Do your best to listen for a “click” noise. If the click is strong and loud, it most likely means the solenoid has enough power and is working properly. If the clicking you are hearing is quiet or repetitive, it may be that your solenoid is not strong enough or does not have enough power from the battery.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

How do I test a 48v solenoid?

1:422:50How to test a heavy duty solenoid on 48v Bad Boy Buggy BBB use OhmsYouTubeStart of suggested clipEnd of suggested clipYet to see if it's getting continuity just because i have the click i don't know if it means that itMoreYet to see if it's getting continuity just because i have the click i don't know if it means that it works but we'll find out for sure right here so see when you'll hear it click.

What are symptoms of bad solenoid?

As a result, the common signs of a bad starter solenoid include:Engine Doesn't Crank or Start. ... No Clicking Noise When Trying to Start the Engine. ... Starter Spins Without Fully Engaging the Flywheel (Rare) ... Engine Cranks Slowly (Rare) ... Test the battery. ... Check That Power is Getting to the Starter Solenoid.More items...•

Will a bad solenoid click?

A single “click” sound comes from the engine compartment or from under the car. This could mean that the solenoid is trying to engage but that the internal components are stuck and unable to work properly. Repeated “clicking” sounds usually indicate a dead battery.

How do I know if my ezgo golf cart solenoid is bad?

First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn't move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.

How to check a solenoid?

Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.

What voltage is applied to the two small terminals to activate the solenoid?

Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.

How to tell if golf cart solenoid is bad?

One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...

What is a solenoid in golf carts?

Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.

Why is my golf cart not starting?

If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.

Why won't my golf cart turn over?

For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.

How to test gold cart solenoid?

You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.

Where is the solenoid located on a golf cart?

The solenoid is located inside the controller box connected to it.

Why is my Ezgo golf cart not clicking?

A EZGO golf cart that is not making a clicking sound can be due to a failed solenoid. If there is no sound in the cart while igniting the switch, then the problem can be the cart’s control circuitry. This means the solenoid has stopped working. Then it is required to replace the solenoid.

Why is my solenoid overheating?

Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.

What to do if your solenoid is damaged?

Here the formula is simple; if one thinks that the solenoid is damaged, then jump the solenoid from the circuit and check. If the cart starts then, the problem could be the solenoid. If the cart doesn’t start even after jumping the solenoid, then the issue lies somewhere else and not in the solenoid.

Why is my cart solenoid getting hot?

If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring. It is better to check the solenoid thoroughly. Use proper solenoid, which matches the amperage and voltage of the cart system. Use high-quality solenoid to avoid the heating problem.

What to do if solenoid is not working?

If the solenoid is not working after checking and testing the solenoid using a voltmeter, then it is time to replace the solenoid all together. Always be sure of the model and year of the cart. Check online to get all specifications. Compare the online picture of the new solenoid with the older one.

How to Tell if a Golf Cart Solenoid is Bad

Many golf cart owners had solenoid problems and delay as a result of them. To examine and repair a golf cart, you must first know what a solenoid is.

What Happens To Your Golf Cart When The Solenoid Goes Bad?

The large contacts in a gas golf cart may refuse to release, causing the starter to run even after turning off the ignition. Furthermore, the springs that pull the gear back to its resting state may start to break down, making the starters remain disengaged all of the time. (Starters are designed to get the engine running, then disconnect.)

How Do You Test A Golf Cart Solenoid?

The following steps will tell you how you can test a golf cart solenoid.

Can You Replace The Solenoid On A Golf Cart?

Changing the solenoid on your golf cart is normally easy, but you need a few types of equipment and a basic understanding of how the system operates. The ignition circuit connects to the solenoid, in the engine bay. When turning the key, the solenoid acts as a switch, energizing the ignition coil and igniting the fuel-air mixture.

How Often Does A Golf Cart Solenoid Go Bad?

Your solenoid is prone to overheating as a result of its regular use. As a result, you may notice irregular operation after a while — it may work one time, but not the next. Loose cables or dusty interiors could cause your cart’s inability to start.

What is a solenoid on a golf cart?

A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...

Why does my golf cart have no solenoid?

Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.

What is a golf cart go switch?

On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...

What happens if a solenoid reads infinity?

If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.

What is the most important part of a golf cart?

One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]

What to do if your solenoid doesn't work?

Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.

What is a micro switch on a gas pedal?

This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.

image
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9