How do I test my EZ GO 36 volt controller? Connect the negative probe to the M terminal on the controller and the positive probe to the B+ terminal on the controller. When you press the accelerator, keep an eye on the voltage to see if it increases.
Full Answer
Where is the micro switch on an EZGO golf cart?
In most of the EZGO models, it is located on the bottom side of the cart near the accelerator pedal. Unscrew the outer covering and access the two terminals of the micro switch.
How do you test a micro switch on a golf cart?
Check the position of the micro switch in your golf cart using the user manual as a reference. If the micro switch is out of position, rewire it to the expected position. If the micro switch is in its expected position, conduct a continuity test as mentioned above by connecting a voltmeter across it.
How do I know if my EZGO golf cart is working properly?
Take the EZGO golf cart for a test drive and check if you can hear the solenoid clicking when the accelerator pedal is depressed. Check if the cart moves smoothly as you continue to depress the pedal. You should be able to feel the full power when the pedal is depressed fully.
What happens when the micro switch goes bad on an EZGO?
A faulty micro switch leaves the nearby components damaged due to a low or unrated power supply. A dislocated micro switch can disturb the normal operation of other components. To make sure no further damage is caused to your EZGO golf cart, it is necessary to address a bad micro switch at the earliest.
How do I test my EZ GO micro switch?
Depress the pedal slowly. The reading should be 0.45 - 0.53 volts just as the micro-switch is activated. Depress the pedal slowly to full throttle. The reading should move smoothly to about 1.5 volts.
How do you test a golf cart micro switch?
Using a jumper wire, jump the power from the 48V positive terminal to the small positive terminal on the solenoid. Turn the key of the cart to the ON position and press the accelerator. Check if the wheels are turning normally. If the wheels aren't turning, recheck the jumper connections and try steps 3 and 4 again.
How do you test a EZ GO pedal switch?
Take a digital multimeter and set it to the volts reading. Place the positive probe of the meter on the white wire terminal of the ITS. Release the accelerator pedal slowly. The reading should be in the 0.45V to 0.53V range when the micro-switch gets activated.
How do I test my EZ GO F&R switch?
Check all the connections and make sure each part is getting power by using the multimeter. Have your foot firmly on the brake, put in the key, and the F/R switch in the forward position. When you push the go pedal if the solenoid charges up then your EZGO F/R switch is good to go.
How do you bypass a micro switch?
2:183:45How to create a jumper wire and bypass a safety switch in your Pellet ...YouTubeStart of suggested clipEnd of suggested clipSo I'm just going to use my jumper wire. And we're just going to plug in each end of the leads thatMoreSo I'm just going to use my jumper wire. And we're just going to plug in each end of the leads that went to the vacuum. Switch. Just like that. So now I have successfully bypassed my vacuum switch.
What does the micro switch do on a golf cart?
Microswitches are used in many golf cart applications. They are used at the accelerator pedal to provide a signal to the solenoid that you have depressed the pedal and are ready to go. In an electric golf cart, the solenoid sends power to the controller to move the cart.
Where is the reset button on a EZGO golf cart?
Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
How do you test a 36v solenoid?
Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.
How do you troubleshoot an electric EZGO golf cart?
Things to Keep in Mind Before TroubleshootingEZGO golf cart batteries aren't perfect right away.Sticky accelerators are perfectly normal and can be fixed easily.Keep your cart stable.Make sure your charging wall socket isn't faulty.Keep your tire pressure stable.Troubleshooting the speed controller.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
How do you bypass the electric solenoid on a golf cart?
Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.
How do I know if my golf cart solenoid is bad?
First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn't move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.
Where is the ITS on an Ezgo PDS?
The ITS of an EZGO PDS is housed under the floorboard. To access the ITS, you’ll have to take off the rocker panel from the driver’s side and lift the floor mat upwards. There is a cutout on the floorboard behind the accelerator pedal. You can raise the cutout and take off the screws that keep the lid in place on the pedal box.
Where to keep positive probe on multimeter?
Keep the positive probe of the multimeter above the red wire terminal of the six-pin connector. If there is no battery voltage, the red wire between the connector and the solenoid is faulty. Keep the positive probe of the multimeter above the black wire terminal of the six-pin connector.
What voltage should a series throttle be?
For Series and DCS carts, the signal range should be between 0.4 to 0.6 volts and 1.5 to 1.7 volts.
What is a 4 wire Molex plug?
The 4-wire Molex plug connecting the wire harness and the throttle box cable is more exposed than the other similar type connectors. This makes it prone to corrosion and leads to intermittent problems. Two of the four wires are for the ITS and the other two are for the throttle microswitch.
How many volts does a pedal have?
Take the voltage reading between both the throttle pins. This must typically be 10 volts. When the pedal is pressed fully at full throttle, the reading must be 6 volts. If the voltage reading is 12 volts, it’s an indication of a bad ITS unit.
What is a microswitch?
As the name implies, a microswitch is a small switch. Microswitches are used in many golf cart applications. They are used at the accelerator pedal to provide a signal to the solenoid that you have depressed the pedal and are ready to go. In an electric golf cart, the solenoid sends power to the controller to move the cart.
What is a golf solenoid?
In an electric golf cart, the solenoid sends power to the controller to move the cart. In a gas golf cart, the solenoid sends power to the starter/generator to start spinning the engine. Microswitches also serve a purpose as part of the forward and reverse direction selector switch on many golf carts. In this application, they can be used ...
