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how to test a motor controller in a golf cart

by Hosea Schmeler DDS Published 3 years ago Updated 2 years ago
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The simplest test to ascertain your golf cart controller’s performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

To test a club car precedent controller, connect a voltmeter between the negative terminal of your cart's battery and the M terminal on the controller. Then push the pedal down and look for a clicking noise from the solenoid. Your batteries should read as full.

Full Answer

How to check the generator on your golf cart?

  • Remove the fan belt from the vehicle or machine the generator starts. ...
  • Attach the jumper wire to the armature terminal on the generator.
  • Touch the other end of the jumper wire to the positive terminal on the battery.

How to properly drive a golf cart?

  • When you go for your backswing, you should shift your weight backward. This will give your swing more power.
  • A lot of times your instinct might be to have a fast backswing thinking that it will give you more power to crush the ball. ...
  • Stay flat. ...
  • Take a steady backswing and pause at the top to reset before begin your downswing. ...

How to test your golf cart motor for a short?

How to Test a Golf Cart Motor

  1. Test the Source of Power. Before you check the motor itself, first test the source of the power: the wall socket where you charge it.
  2. Check the Batteries. After making sure the wall socket is working, it’s time to check if the batteries are the problem. ...
  3. Uncover the Motor. Finally, its time to check the motor itself. ...
  4. Detach the Wires. ...
  5. Check the Terminals. ...

How to jumpstart a golf cart?

How to Start a Golf Cart

  • Check for flat tires before you begin operating the vehicle. ...
  • Decide if you want the vehicle to move forward or backward and switch the driver select lever accordingly.
  • Put on the seatbelt. ...
  • Golf carts, like most vehicles, are operated using a key. ...
  • If you notice that the vehicle’s engine is cold, engage the choke knob by pulling it out. ...

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How do you test a speed controller on a Club Car golf cart?

23:4337:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo test the controller for input voltage. Place the black negative probe of your vom on the be-MoreTo test the controller for input voltage. Place the black negative probe of your vom on the be- terminal of the controller remove the number 18 a red wire from the controller terminal 1 terminal a on

How do you troubleshoot a golf cart controller?

Here are 5 steps you should follow for a DIY fix to your golf cart's speed controller.Flip the maintenance switch. ... Reset the battery cable. ... Check your connections. ... Test the solenoid. ... Check your controller's power output.

How do I know if my EZ Go golf cart controller is bad?

Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

How can I test my speed controller?

0:395:30Testing controller for blown mosfetts - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe start by connecting one of the probe to the ground wire of the controller. And you take theMoreWe start by connecting one of the probe to the ground wire of the controller. And you take the positive probe.

How do I know if my club car controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

How do you reset a golf cart controller?

Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...

How do you bypass a golf cart controller?

1:594:09electric golf cart, simple Motor and controller bypass key hotwire direct ...YouTubeStart of suggested clipEnd of suggested clipSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.MoreSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.

How do I reset my EZGO controller?

Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button. Push the button to reset the motor.

How do I reset my electric golf cart motor?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

How do you test a motor controller?

1:1611:21Finding and Replacing Blown Motor Controller Mosfets - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou're gonna set it to resistance mode I like to use 20k ohms or 20,000 ohms you're gonna startMoreYou're gonna set it to resistance mode I like to use 20k ohms or 20,000 ohms you're gonna start probing. The phase wires to the battery positive. And the battery negative on the controller here.

How do you test a motor control module?

3:306:43Fan Motor Module Troubleshooting & Replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipCheck the resistance between face-to-face. By checking between each of the leads in the 3-pin motorMoreCheck the resistance between face-to-face. By checking between each of the leads in the 3-pin motor connector. The lead to lead resistance across any two leads should be less than twenty ohms.

How does a golf cart speed controller work?

Essentially, your golf cart's speed controller sends its current and battery voltage to its motor. This process depends on your golf cart's input device, which includes its throttle. That's how your golf cart's speed controller lets you operate its acceleration rate, as well as its deceleration rate.

What Does a Club Car Golf Cart Controller Do?

It is the controller that controls the acceleration and deceleration of a golf cart.

How to Test 48 Volt Club Car Controller?

Testing your 48 volt club car controller is easy. First of all you need to charge your batteries to the full.

How to Reset Club Car Precedent OBC?

For club car precedent, it is the same as above and with only some difference. You, first of all, make the key switch to off position. Then you do neutral to Forward/Reverse. After this, make Tow to Tow/Run switch and disconnect the negative terminal wire from the battery minus terminal of the battery set.

How to check if golf cart battery is working?

Connect a voltmeter to the negative terminal on the battery. Connect the voltmeter to the M terminal on the controller. Push down on the golf cart pedal. A clicking sound should be heard. The batteries show a full charge. You must determine whether your golf cart batteries are working properly or not.

Why is my cart not starting?

If your cart doesn’t start even when your batteries are full, and no clicking sound comes from the solenoid, it means your solenoid is defective or accelerator. If you hear a distinct clicking sound, this means that there is nothing wrong with solenoid as it allows power to flow to the controller.

How to reset club car OBC?

The best way to reset your club car OBC is first to switch off the key switch. Then you put your cart to neutral and then put tow run switch to the low position. After this, you should disconnect the negative of the battery terminal from the battery set.

How to tell if a golf cart is running?

The simplest test to ascertain your golf cart controller’s performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly. If there is no clicking sound, then the solenoid is not allowing power to flow to your controller.

When upgrading your golf cart controller, do you suggest working with manufacturers that have spent the time building controllers for your specific?

When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controllers for your specific brand.

How many volts does a golf cart need?

You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs.

Why is a speed controller important?

The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.

What is the center of a golf cart?

As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles.

What is the most important part of a golf cart?

Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...

What is a battery current limiter?

Battery Current Limiter: This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage.

What can a controller do?

With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.

What tools do I need to change the MCOR on a golf cart?

They are the Ratchet, T-40 Star, 5/8 inch Socket, 1/2 inch socket 10 mm socket, and a screwdriver.

How to tell if a golf cart is bad?

Club Car golf cart bad MCOR symptoms 1 However, if there are erratic movements, say like 20%, then 60%, and then 15%, and likewise despite keeping the pedal pressed with uniform pressure, the MCOR is giving trouble. It will never reach 100%. 2 If it takes too much time for the MCOR reading to move up, the MCOR is malfunctioning. 3 The cart will not get enough speed as the motor will not move as per requirement and movement hiccups of the cart indicate that the motor is not getting enough or erratic power signals. It is a sign of a bad motor controller output regulator or the MCOR.

What is the difference between MCOR and Club Car Precedent?

There is not much difference between installing MCOR on Club car DS and Club car Precedent. Club cart DS has MCOR1 or Carryall type controller, and the mounting is a bit different. However, this model of MCOR is not available anymore or sparingly available. Other types of MCOR are used while charging, and it needs to change ...

What does it mean when the MCOR on a golf cart is not working?

If the on/off positions are not working, then the MCOR on the club cart Precedent golf cart is not working or malfunctioning and needs repairing or replacement.

What is a MCOR in a club car?

What is an MCOR in a club car? The throttle device of any club cart is known as MCOR or motor controller output regulator. As the foot pedal is pressed, the impulse is read by the electric motor and works accordingly.

What does it mean when a club cart is bad?

The club cart bad MCOR symptoms are commonly diagnosed as a erratic throttle jump. While pressing the pedal, if the club cart’s throttle moves smoothly from 0% to 100%, then the MCOR is ok.

How does a club car MCOR work?

The club car MCOR or the motor controller output regulator works like a dimmer in the headlight. It determines how much power is needed to get the desired speed by modulating the voltage.

Why is a golf cart controller important?

From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...

What is the function of a speed controller on a golf cart?

Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current Managing current drawn from the battery ...

Why won't my golf cart run?

If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.

What to do if your golf cart doesn't start?

If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.

How to start a golf cart when it's dead?

Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.

What is a club car controller?

The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.

What is a programmable controller?

Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.

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The Importance of The Speed Controller

Speed Controller Functions

  • In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. 1. Battery Current Limiter:This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage. 2. Motor Current Limiter:This can protect your vehicle controller and moto…
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Programming Your Speed Controller

  • Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy. Easily access settings for your controller in order to customize the operation. You can even tune the performa…
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Determining Your Power Rating Needed

  • After you have figured out your motor type and battery voltage, consider looking deeper into the current and power rating of your speed controller. This will be based on multiple aspects including the weight and size of the vehicle (load included), your average vehicle speed, and the environment in which your vehicle will be riding in. The power pr...
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Choosing The Right Controller

  • Like I previously stated, you need to make sure you know what your vehicle is going to be used for! If your golf cart is going to be used for transporting 2 people or light loads on flat ground, and smooth roads, a small 200-300 AMP controller with a 2-5 horsepower motor should adequately perform. You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs. If yo…
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Final Thoughts

  • As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles. Making sure you choose the right controller for your new custom cart makes all the difference in the vehicle running safely, and smoothly. When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controll…
See more on golfcarts.org

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