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how to test a yamaha golf cart motor

by Prof. Rasheed Emard Sr. Published 3 years ago Updated 2 years ago
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If the speed seems to be off, or your cart gives off a burning wire smell, your golf cart motor might have a problem. Using a multimeter, a jumper wire, and a 12-24 volt power source, you can test the condition and functions of your golf cart motor without removing it from the cart.

Full Answer

How to test a golf cart motor for a short?

How To Test Your Golf Cart Motor For A Short Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we're using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn't have one, set it for ohms.

How do I know if my golf cart motor is bad?

How To Test Your Golf Cart Motor For A Short Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we’re using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn’t have one, set it for ohms.

How do I troubleshoot the 2001 Yamaha golf cart controller?

Place the black test lead from the volt/ohm meter on the negative terminal of the coil. You will notice on the case of the coil a plus ("+") or minus ("-") sign indicating which lead is which. Attach the red lead to the positive terminal. Select the "Ohm" setting on …

What to do if your electric golf cart is not running?

Jan 25, 2014 · This is to bypass the speed controller to diagnose if a cart has a good motor.

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How do you know if your golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.May 14, 2021

How do you test a golf cart electric motor?

0:251:28Testing an electric golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipI don't have any batteries in this thing so I'm just going to use my 12 volt jump box that shouldn'tMoreI don't have any batteries in this thing so I'm just going to use my 12 volt jump box that shouldn't be a problem positive going to a2. And now I'm going to connect. Negative 2 a1.

How do you test a golf cart motor with jumper cables?

Connect the positive jumper cable to the positive battery terminal on the 12-volt battery. Touch the other end of the positive battery cable to the A2 terminal on the electric motor. Once the positive battery cable touches the A2 terminal, the motor should start turning and the rear wheels should start turning as well.

Where is the reset button on a Yamaha golf cart motor?

Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.

How do you reset a golf cart motor?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again.Feb 12, 2018

How do you test a motor for continuity?

4:339:26How To Troubleshoot 3 Phase Motor With A MultiMeter (3 ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf between any two of the three we did not have an audible. Sound that means we did not haveMoreIf between any two of the three we did not have an audible. Sound that means we did not have continuity that means that your motor is bad if between any two of the three.

How long does an electric golf cart motor last?

When properly taken care of, the typical gas or electric golf cart motor can last many, many years (20 to 30+). But the fact of the matter is, many people neglect taking proper care of their golf cart motor.

How do you test a solenoid on a golf cart?

Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.

How do you test a 12 volt motor with a multimeter?

0:382:49Testing A 12v DC Motor For An Open With A Test Light - YouTubeYouTubeStart of suggested clipEnd of suggested clipI took a power wire kept. It simple red to power black as ground ran power to the motor. Comes. BackMoreI took a power wire kept. It simple red to power black as ground ran power to the motor. Comes. Back out ground hooks to my tests light and the test site hooks my jump pack.

Is there a fuse in a golf cart charger?

If the Club Car's computer is working correctly, the relay should make a “click” sound when you plug in your charger. If it does not, then you could easily have a blown fuse. If you check the fuse and it is okay, then you could also have a damaged relay, although this is rare.Aug 21, 2018

How do you troubleshoot a gas golf cart?

InstructionsCheck the gas tank to make sure there is enough fuel for operation. ... Remove the oil dipstick and check that the oil level is at or just above the add or fill maker. ... Inspect the battery of the golf cart. ... Examine the wiring and switches. ... Remove the air filter from the engine to access the carburetor.

How do you troubleshoot an electric golf cart?

How to Troubleshoot an Electric Golf CartTest the wall socket where you charge your cart. Every golf cart has a built-in charger that connects to a wall socket. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

How To Test Golf Cart Motors - Golf Cart Tips

If the speed seems to be off, or your cart gives off a burning wire smell, your golf cart motor might have a problem. Using a multimeter, a jumper wire, and a 12-24 volt power source, you can test the conditi on and functions of your golf cart motor without removing it from the cart. More ›

Reset eletric motor on a yamaha golf cart - Golf Cart - iFixit

2sunlovers. my 2008 yamaha g-29 sparked at the battery positive, actually it almost started a fire. won't click when switch is turned on,won't do anything. Switched out solenoid, cleaned and tested batteries, all 12 volt total 49 volts. More ›

Forward Reverse Switches In Golf Carts: A Closer Look ..

The problem with most forward reverse switches is no one ever takes the time to check the contacts and the cable connections to them. Whether it is an old-style 2-cycle gas or an electric powered golf cart, all battery current goes through the forward and reverse switches before it makes it to the motor. More ›

Yamaha Wiring Diagrams - Vintage Golf Cart Parts Inc

Vintage Golf Cart Parts Inc. Yamaha Wiring Diagrams page. Description.

Yamaha Golf Cart Electric Motor Upgrades - High Speed ..

City starts talking Yamaha golf carts By: BRAD BUCK - dailycommercial.com: Filed Under: Golf Cart - Yamaha motor: Dennis Smith says he'd drive his Club car electric golf cart to Wildwood if there was something there he needed..

Your Golf Cart Solenoid: What is it and What it Does ..

One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. More ›

How to check if a battery is working?

Insert the screwdriver into the slot on a clamp and turn counterclockwise to remove it. Repeat this step with the other clamp. Then, test the voltage of the battery by touching each side of the wires to your 12-volt tester. This needs to be done to check all the batteries, as even one not working can cause your motor to malfunction. Don’t forget to remove the clamps before testing the other batteries as well. If at any time the tester shows less than 12 volts, the batteries need to be replaced.

What to do if your motor has an S terminal?

If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal, to the A-1 terminal for no continuity. These continuity tests will help you determine where the problems with your motor lie.

What are the problems with a Yamaha G22?

Yamaha G22 also faces similar problems like G9 and G16. Overheating, battery faults, wiring issues, voltage issues are some problems that might occur with your Yamaha G22. To avoid these problems, test the golf cart’s major components connected to the controller regularly.

How to troubleshoot a 2008 Yamaha golf cart controller?

You can troubleshoot the 2008 Yamaha golf cart controller using the following steps: Press the accelerator and check whether the voltage increases up to the full voltage of the battery. If it does not increase, then there is a problem with the controller or the batteries. Examine the batteries and check if they are dead.

Why is my Yamaha golf cart controller so hot?

The primary reason why a Yamaha golf cart controller gets too hot is because of overuse. When the golf cart is used for long periods of time, the controller can start overheating. The driving surface might also be a cause of heating. If driving on a straight and soft surface, the problem of heating should not occur.

How to test Yamaha G16?

To test the Yamaha g16’s speed controller, check the voltage reading while pressing the accelerator. Test other components such as the batteries, the charger, and the solenoid for their smooth functioning. If any of these components do not work as expected, then you need to replace them.

Why is it important to troubleshoot a golf cart controller?

Troubleshooting the controller is extremely important for the golf cart’s smooth functioning. Generally, controllers face major issues only when there is a problem with wires or defects on the controller itself, such as marks or cracks.

How to troubleshoot a G9 controller?

Here are some easy steps for troubleshooting the G9 controller: Check the controller’s body to locate any major defects such as cracks, scratches, or black marks. If these are found, then replace the controller immediately. If no major defects are found, then check the wiring.

What is the ideal voltage for a battery?

There are times when the battery voltage is too low or too high. The ideal battery voltage is between 12 to 48 volts. The charger: There are times when individual wires are not connected properly to the charger. In addition to this, defective wires can also be a reason.

How many turns does a regen cart have?

Usually, the wire is rectanular in shape (cross-section). These coils have a much lower number of turns (usually 5 to 15 turns) per field coil. Note: A Regen cart will normally automatically slow down when you hit approximately 15 MPH going down a hill. This is for safety reasons (as not to over-spin the armature).

What does S2 stand for in motors?

Oct 24, 2019. #10. Series motors are almost always marked A1,A2 and S1, S2 S stands for stater and that is the stationary windings of the motor. Sepex or Separately excited motors are almost always marked A1, A2 and F1, F2 The F stands for field and that also is the stationary windings in the motor.

How To Tell If Your Electric Golf Cart Motor Is Bad

Even the most well-maintained golf car will have technical problems eventually. Still, it’s rather unfortunate if the problem is with your motor or engine. You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition.

Test Your Batteries

When your golf car doesn’t start, it’s tempting to jump straight to the perceived problem area: the motor. But the issue could be a simpler one concerning another part of the car. Before checking its other parts, test the voltage of your batteries to make sure they’re working.

Check the Solenoid

If your batteries are charged and in working condition, but your car still won’t start, check its solenoid. A solenoid is an electromagnetic coil of wire that transmits energy from your car’s battery to its motor to help it start. Every time you start your golf car, you should hear the click of the solenoid.

Examine the Potentiometer

If your car still won’t start or you notice any issues with acceleration, it’s time to check the potentiometer. The potentiometer sends an electric signal from the accelerator pedal to the speed controller, allowing the car to accelerate properly.

Check the Motor Itself

If you’ve checked all the above parts and none of them are responsible for your trouble, inspect the motor of the golf car itself. Sometimes, the issue can be resolved by simply resetting the motor. To reset your golf car’s motor, open the hood to expose your motor and look for the red reset button.

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