Golf-FAQ.com

how to test an electric ez go golf cart motor

by Prof. Lew Baumbach Jr. Published 2 years ago Updated 1 year ago
image

How to Test a Golf Cart Motor

  1. Test the Source of Power. Before you check the motor itself, first test the source of the power: the wall socket where you charge it.
  2. Check the Batteries. After making sure the wall socket is working, it’s time to check if the batteries are the problem. ...
  3. Uncover the Motor. Finally, its time to check the motor itself. ...
  4. Detach the Wires. ...
  5. Check the Terminals. ...

Full Answer

How do I test the EZGO golf cart's speed sensor?

Raise one of the wheels of the EZGO golf cart and give it one full rotation using your hand. Note the voltage reading of the cart. If you have a good sensor, the reading must rise to 5V 24 times from 0V for just one rotation. The speed sensor on the EZGO golf cart can be bypassed by unplugging it from the speed controller.

How do you fix an EZ GO electric golf cart that wont move?

Turn on the cart's motor and push on the accelerator pedal. If the cart now moves, the issue has been resolved. If no power is produced by the motor, however, the motor has burned out and must be replaced. Be certain that the battery is not being charged before you begin working on any EZ-Go electric golf cart.

How to test a series electric golf cart motor?

Your golf cart would be a series system. Here's instructions for testing a series electric golf cart motor. Welcome to the forum. Jack the rear tires of the ground and put the cart on jack stands. Remove the main positive and negative cables form the battery pack.

How to troubleshoot the controller of an EZGO?

Follow these steps to troubleshoot the controller of an EZGO: When the cart is to be serviced or the controller needs troubleshooting, the maintenance switch under the seat needs to be flipped. Flip the switch and turn the tow maintenance mode on. Now, take the negative battery cable (black) and disconnect it.

image

How to check if electric golf cart is running?

It sounds absurd, but if your electric golf cart is not running, the very first thing I would check is the reset button on the side of the motor, if your cart is so equipped. Check around the outside of the motor and see if you can find a small button to press. This is usually a safeguard against overheating.

What is wrong with my electric golf cart?

Electric golf carts are usually trouble-free and do their job efficiently and with no fuss, but sometimes you suspect your golf cart is experiencing a problem. If the speed seems to be off, or your cart gives off a burning wire smell, your golf cart motor might have a problem. Using a multimeter, a jumper wire, and a 12-24 volt power source, ...

Why is it important to test a motor before replacing a controller?

This is an important test to do on your motor before replacing the controller because a short could damage the new controller irreparably. Please note that this test will not find a short in the armature. Note that continuity testing is not directional, so it doesn’t matter if the red and black are reversed.

When did golf carts start having separate excited motors?

In 1999, some golf cart manufacturers started offering Separately Excited Motors. Sepex (Regenerative) Motor carts have a toggle switch F&R device as opposed to the lever-action. In addition to this identifier, they have a tow/run or tow/maintenance switch which cuts power to the controller. Most of the modern-day carts are equipped ...

What is a golf cart?

Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.

What is a series motor?

A series motor has field and armature windings that have the power fed to them from the same source, either in series or parallel. A SePex motor, as the name indicates, is a motor that has a separately excited field and armature windings. These two motor functions are sent to the PDS or DCS giving greater control over the motor.

How To Tell If Your Electric Golf Cart Motor Is Bad

Even the most well-maintained golf car will have technical problems eventually. Still, it’s rather unfortunate if the problem is with your motor or engine. You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition.

Test Your Batteries

When your golf car doesn’t start, it’s tempting to jump straight to the perceived problem area: the motor. But the issue could be a simpler one concerning another part of the car. Before checking its other parts, test the voltage of your batteries to make sure they’re working.

Check the Solenoid

If your batteries are charged and in working condition, but your car still won’t start, check its solenoid. A solenoid is an electromagnetic coil of wire that transmits energy from your car’s battery to its motor to help it start. Every time you start your golf car, you should hear the click of the solenoid.

Examine the Potentiometer

If your car still won’t start or you notice any issues with acceleration, it’s time to check the potentiometer. The potentiometer sends an electric signal from the accelerator pedal to the speed controller, allowing the car to accelerate properly.

Check the Motor Itself

If you’ve checked all the above parts and none of them are responsible for your trouble, inspect the motor of the golf car itself. Sometimes, the issue can be resolved by simply resetting the motor. To reset your golf car’s motor, open the hood to expose your motor and look for the red reset button.

Do E-Z-Go Golf Carts have titles?

E-Z-Go Golf Carts, unlike vehicles, do not have a title, but they do have serial numbers. If you are buying a golf cart, it is essential to check the serial number to ensure you do not buy a stolen one. Each E-Z-Go Golf cart has a unique serial number that you can use to identify your golf cart.

Where is the E-Z-Go Cart Serial Number

As mentioned above, all E-Z-Go Golf carts have unique serial numbers. These numbers are essential when buying replacement parts for your golf cart. Textron Specialized Vehicles has been building golf carts for a long time, and the serial numbers are placed on different parts of the golf carts.

How do I push my E-Z-Go Golf Cart?

It can be frustrating when your battery is flat and your golf cart will not roll. To push it to the nearest charging or gas station, you need to release the motor brake. Follow these easy steps to do that.

Why does my E-Z-Go golf cart not move

There are several reasons why your cart refuses to move, but you should check the battery before anything else. If the battery is charged, here are some other reasons why your golf cart will not move.

Are all E-Z-Go Golf carts electric?

No, there are both electric and gas-powered E-Z-Go Golf carts available. Bear in mind that there are several models you can drive on the street, but those are all-electric. These electric models run on batteries that you have to charge at least every 24 hours, depending on how much you use them.

How to tell the Assembly year of my E-Z-Go golf cart

The placement of serial numbers is discussed above, and you will find the manufacturer’s number right next to it. The manufacturer’s number consists of one letter and 3 or 4 numbers. The last two numbers indicate the last two digits of the year of assembly.

How to service E-Z-Go Golf Cart

Like all vehicles, E-Z-Go golf carts require regular maintenance to enhance longevity and performance. You should ensure that your golf cart is serviced after every six months of use. That will ensure that you spot problems and repair them early, which will help reduce repair costs. Here are essential guidelines for E-Z-Go golf cart maintenance.

What is the controller on an EZGO golf cart?

Known as the heart of the EZGO golf cart, the controller’s core objective is to control the speed of the golf cart. It is a needed component in a AC and brushless DC motor. Without the controller, the golf cart will not work. The speed controller is not present in the DC motor vehicles, which is why they do not have varying speeds.

What is the purpose of the speed controller on an EZGO cart?

Major functions of the speed controller of the EZGO cart are: Acceleration: The controller controls the speed of the vehicle. It also regulates the speed when you apply full throttle to the cart. Battery health maintenance : The controller makes sure that the battery is working well and is not overloaded.

How to check the output of a controller?

To check the controller output, follow these steps: Press the pedal of the cart until the solenoid clicks. Keep watching the voltmeter and see if it is showing the battery voltage. Now again, keep pressing the pedal and see if the voltage is going down or not.

What is the purpose of a golf cart controller?

Golf cart controllers play an important part in which its main job is to control the speed of a golf cart. However, many times, the controller tends to act up or simply stops working. This is when it is very important to troubleshoot the problem immediately. Known as the heart of the EZGO golf cart, the controller’s core objective is to control ...

What is the 2005 Ezgo cart?

2005 EZGO TXT cart is one of the popular ones since it has some of the best features. The features include handles on the top, the plastic front bumper is not there, and the seatback is connected.

Why does EZGO have different speeds?

However, a vehicle with a speed controller will have different speeds as it will change the voltage and current input based on user input. This is why EZGO with controllers can be accelerated and decelerated and the rate ...

Why is my cart not moving forward?

If the cart is not moving forward or the speed is not getting regulated or there is a problem in controlling the speed, then the chances are that the controller is being erratic. Then, it is very important to troubleshoot the problem as soon as possible.

Where is the speed sensor on an EZGO golf cart?

The speed sensor on an EZGO TXT golf cart is located close to the motor. This sensor is present on the rear side of the motor on the driver’s side of the golf cart.

Why does my EZGO golf cart beep?

If you hear a rapid beeping sound and resistance to the pushing action because of the regenerative braking action , your EZGO golf cart has a good speed sensor and is communicating with the speed controller. On the other hand, if the cart begins to roll, it indicates that the speed sensor is faulty.

How fast does a PDS golf cart go?

If there is no input from the sensor, the stock controller will make the cart move only at a speed of 2 to 3mph.

Why does my golf cart beep when it goes downhill?

If the golf cart beeps very fast and continuously when it goes downhill, it means that the sensor is communicating with the speed controller. This indicates a faulty controller and replacing it should help.

How to replace a speed sensor magnet?

A pair of pliers can make the replacement easy. Remove the clip holding the speed sensor magnet in place. Pull the magnet out gently using the pliers. Put the new magnet in the same place from where you took out the old one. Fasten the holding clip once again and ensure that it doesn’t slip out of place.

How to change speed sensor on golf cart?

Remove the rear tire from the driver’s side of the golf cart. Remove the circlip with two clips above the speed sensor. Push the speed sensor in gently and then pull it out from its place. Remove the wire connection behind the sensor. Connect the wire to the new speed sensor.

Do you need a voltmeter for an EZGO golf cart?

You will need a voltmeter to assist you with troubleshooting the speed sensor of your EZGO TXT golf cart. The following steps can help you with going about this process.

image
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9