To properly test the motor, connect a fully charged 12-volt battery to the electric motor's battery posts. Step 1 Park the club car on a level surface and turn the key to the "off" position. Step 2 Jack the rear of the club car up and place jack stands at the proper rear jacking points.
How do you test a golf cart starter?
Also, there should be a green wire and a red wire coming out of the side of the starter. 1) Disconnect all the wires before you begin your tests. 2) Connect post F2 to the positive terminal of your cart battery and A1 to the negative terminal of your cart battery.
How to test a club car motor?
How to Test a Club Car Motor 1 Park the club car on a level surface and turn the key to the "off" position. 2 Jack the rear of the club car up and place jack stands at the proper rear jacking points. ... 3 Jack the front of the car up and place the jack stands under the proper front jacking points. ... More items...
How to test a golf cart motor for a short?
How To Test Your Golf Cart Motor For A Short Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we’re using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn’t have one, set it for ohms.
Do you have to remove the starter from a golf cart?
This is an off-vehicle test, so you need to remove the starter generator from the golf cart. Before you go through the trouble of removing the starter, make sure that the battery is charged and working properly. Working Battery (Take one from a working vehicle if possible.
How do you test a golf cart starter motor?
0:011:03How to Check the Generator on Your Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd you should see the voltage jump up from around 12 volts with the cart running to about 16 voltsMoreAnd you should see the voltage jump up from around 12 volts with the cart running to about 16 volts that that happens that proves the generator is fine you simply need to change.
How does a starter generator work on a Club Car golf cart?
The starter generator works in two ways; the starter portion cranks the engine and the generator portion recharges the battery. When the gas pedal is depressed the starter cranks the engine over. When it begins to run on its own, the generator portion of the unit begins to charge the 12-volt battery.
How do you test a starter generator?
0:000:42Zip Tip Starter Generator Testing - YouTubeYouTubeStart of suggested clipEnd of suggested clipGround it hit your start side or your a side or your G side not the field side spin the engine up toMoreGround it hit your start side or your a side or your G side not the field side spin the engine up to speed. And while it's spinning down come over to your. Field.
How do you test a solenoid on a club car?
Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.
How do you jump a golf cart starter?
0:235:57How to jump a dead ezgo - YouTubeYouTubeStart of suggested clipEnd of suggested clipNext we're going to take connect the jumper cable to the main negative of the bad card. And connectMoreNext we're going to take connect the jumper cable to the main negative of the bad card. And connect it to the main negative of the good cart. After our jumper cables are connected.
How do you fix a starter generator?
0:329:20How to Your Rebuild Garden Tractor's Starter Generator - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo disassemble your starter generator you simply remove these two long bolts that's holdingMoreTo disassemble your starter generator you simply remove these two long bolts that's holding everything together you'll find them on the brush. End of the starter generator.
How do you bench test a starter with a multimeter?
0:594:17How to Bench Test A Starter - YouTubeYouTubeStart of suggested clipEnd of suggested clipYour negative of your battery terminal and then you also want to take the positive of the batteryMoreYour negative of your battery terminal and then you also want to take the positive of the battery with your jumper cables. And we will hook that up.
How do you polarize a starter generator on a golf cart?
0:391:10How to Polarize at the Generator - YouTubeYouTubeStart of suggested clipEnd of suggested clipTake your live jumper lead and touch it touch touch. You're going to get a small spark. When that'sMoreTake your live jumper lead and touch it touch touch. You're going to get a small spark. When that's happened that's the end of it lay. Your field wire back on where she belongs. And the job is done.
How do you test a gas golf cart generator?
Place the red probe on the positive probe of the battery and the black on the negative. Turn on the switch key and press the accelerator to run the engine at full speed. The voltage should rise during this process – if it does, check your voltage regulator and if not your generator may need repairs.
How do you test a golf cart Ignitor?
Testing Your IgnitorPark your cart and put bricks behind the wheels to keep it from moving.Open up your cart engine and attempt to identify the ignitor using your cart engine schematic.Trace the ignitor back to the pulsar to see where they are connected together on your cart.More items...What Does An Igniter Do On A Golf Cart? (Everything To Know)https://www.golfcartreport.com › what-does-an-igniter-do...https://www.golfcartreport.com › what-does-an-igniter-do...
How do I test a starter solenoid with a multimeter?
2:283:42How to Test a Starter Solenoid - Summit Racing QuickFlicksYouTubeStart of suggested clipEnd of suggested clipLead hook it up to my negative again and I'm going to go ahead and jump the solenoid the way that I'MoreLead hook it up to my negative again and I'm going to go ahead and jump the solenoid the way that I'm going to do that is take my short piece of wire. And. I'm going to hook. It up to my positive.How to Test a Starter Solenoid - Summit Racing QuickFlickshttps://www.youtube.com › watchhttps://www.youtube.com › watch
How do I know if my golf cart motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.How To Tell If Your Electric Golf Cart Motor Is Badhttps://www.tntcartparts.com › blog › how-to-tell-if-your-...https://www.tntcartparts.com › blog › how-to-tell-if-your-...
How to connect a club car battery to a 12 volt battery?
Connect the positive jumper cable to the positive battery terminal on the 12-volt battery. Touch the other end of the positive battery cable to the A2 terminal on the electric motor. Once the positive battery cable touches the A2 terminal, the motor should start turning and the rear wheels should start turning as well. Once the motor has been tested, remove the jumper cables and reconnect the club car battery cables to the electric motor.
What is a club car?
by Kevin Mclain. A club car is an electric-powered utility vehicle that is mainly used as a golf cart. Club cars can also used to move people more efficiently around places where regular vehicles will not fit.
How does an electric club car work?
Electric-powered club cars come equipped with a series-wound electric motor that turns the wheels forward or in reverse. The current from the battery pack flows through the wiring inside of the motor to produce the electricity needed to operate the car.
How to jack a car?
Jack the front of the car up and place the jack stands under the proper front jacking points. Lower the front of the car onto the stands. Once the front of the car is completely lowered onto the jack stands, leave the jack in place.
What to wear when connecting battery to motor?
Always wear safety glasses and protective gloves when connecting a battery to a motor.
How to turn off the club car?
Park the club car on a level surface and turn the key to the "off" position.
How many wires are in an electric motor?
The electric motor will have four wires connected to the top front. Each of the four battery wire posts are marked A1, A2, S1, S2. Mark each wire with the proper post number with a piece of chalk before removing the wires from the motor.
How to connect a black battery to a starter?
Step One: Place your starter generator in the vise or have someone hold it carefully. Step Two: Attach the 10-gauge jumper wire from F1 to A2. Step Three: Attach the negative ( BLACK) battery cable to the negative terminal on the battery.
How many volts does a starter generator need?
Battery must have 12.5 volts. DO NOT use a jump box) Vise to Hold Starter (You can have someone hold the starter if you don’t have a vise) Be sure that while you are testing the starter generator, that you keep any loose clothing, jewelry, or your fingers away from the pinion gear as it’s spins.
Can you remove a starter generator from a golf cart?
This is an off-vehicle test, so you need to remove the starter generator from the golf cart. Before you go through the trouble of removing the starter, make sure that the battery is charged and working properly.
Where is the motor located on a golf cart?
Finally, its time to check the motor itself. This will be located under a panel, usually at the back of the cart. This panel will be held on with four screws, so just make quick work of them with your screwdriver, and set everything aside in a safe place on a towel.
How to check if a battery is working?
Insert the screwdriver into the slot on a clamp and turn counterclockwise to remove it. Repeat this step with the other clamp. Then, test the voltage of the battery by touching each side of the wires to your 12-volt tester. This needs to be done to check all the batteries, as even one not working can cause your motor to malfunction. Don’t forget to remove the clamps before testing the other batteries as well. If at any time the tester shows less than 12 volts, the batteries need to be replaced.
What terminal to test for continuity?
If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal , to the A-1 terminal for no continuity.
Do golf carts need to be tested?
Owning a golf cart requires a lot of care, including constantly testing the motor. Early detection and troubleshooting motor problems can save you from spending a lot on repairs. So, if you come across problems, confirm that the motor is functioning properly by following the steps below.
How to test a golf cart starter?
Here are general instructions on how to bench test your golf cart starter generator: 1) Put your starter generator in a vice or make someone hold it carefully. 2) Attach a 10-gauge jumper wire from F1 to A2. 3) Attach the black (-) battery cable to the negative bettery terminal.
How Do You Remove a Golf Cart Starter Generator?
Before anything else, you should take some photos of the starter generator and its wiring as possible. Taking photos will definitely help you remember where all parts were originally located.
Why do starter brushes need to be changed?
Bad brushes should be changed to ensure your starter generator works properly. Bad brushes tend to cause your starter to malfunction first, then as it gets worse, it affects your generator.
What are the terminals on a 5 terminal starter generator?
The terminals on a five terminal starter generator are: 1) A1 and A2. They’re the armature terminals which are connected internally through the brushes to the armature. 2) D1 and D2.
What are the four posts on a starter generator?
There are four posts on the starter generator that should be labelled A1, A2, F1 and F2. Also, there should be a green wire and a red wire coming out of the side of the starter.
How to check if a generator is working?
1) Remove the yellow wire from the generator. 2) Then , using a piece of 14 ga wire with the appropriate eyelet, connect to the terminal. 3) Touch the battery with the wire while it’s running. 4) Check the voltage using a multimeter. 5) The generator is working if you pick up any voltage.
How many types of starter generators are there?
In general, there are two types of starter generators. 1) Two terminal starter generator. Two terminal starter generators only work in one direction and the direction depends on how it’s wired internally. The starter generator can be rewired to make it spin in another direction. 2) Five terminal starter generator.
