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how to test controller on 1993 ez go golf cart

by Alivia Mayert III Published 3 years ago Updated 2 years ago
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How to test a EZGO controller Connect the battery pack negative post to the negative of the meter probe. Connect the battery pack positive post to the positive of the meter probe.

How to test a EZGO controller
  1. Connect the battery pack negative post to the negative of the meter probe.
  2. Connect the battery pack positive post to the positive of the meter probe.
  3. Switch on and then put the gear in forward, and then put the positive of the meter probe on the solenoid's battery side.

Full Answer

What kind of speed controller does an EZ GO golf cart have?

The E-Z-GO golf cart has two kinds of speed controllers, the Precision Drive System (PDS) and the Drive Control System (models before 1994). If your cart is having problems running at a constant speed or is performing erratically, then you should troubleshoot the controller to find out what the problem is.

How to troubleshoot the controller of an EZGO?

Follow these steps to troubleshoot the controller of an EZGO: When the cart is to be serviced or the controller needs troubleshooting, the maintenance switch under the seat needs to be flipped. Flip the switch and turn the tow maintenance mode on. Now, take the negative battery cable (black) and disconnect it.

How do you test a golf cart controller?

To test a club car precedent controller, connect a voltmeter between the negative terminal of your cart’s battery and the M terminal on the controller. Then push the pedal down and look for a clicking noise from the solenoid. Your batteries should read as full. You must determine whether your golf cart batteries are working properly or not.

Why is the tow run switch on my EZGO cart not working?

The tow run switch is damaged. Many times, the speed controllers of an EZGO cart are damaged or broken. These speed controllers are located under the EZGO cart seat. Check the speed controller’s attachment near the carburetor. Reach the engine area of the cart by lifting the cart seat. Locate the speed controller on the engine.

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How do I test my EZ Go golf cart controller?

Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.

How do I know if my EZ Go golf cart speed controller is bad?

When your golf cart's speed controller isn't operating correctly, your cart will show it by running erratically or failing to drive at one constant speed. If your cart starts showing these symptoms, the first thing you should look at is your speed controller.

How can I test my speed controller?

0:395:30Testing controller for blown mosfetts - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe start by connecting one of the probe to the ground wire of the controller. And you take theMoreWe start by connecting one of the probe to the ground wire of the controller. And you take the positive probe.

How do I reset my EZGO controller?

Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button. Push the button to reset the motor.

How do I know if my club car controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

How do you bypass a golf cart controller?

1:594:09electric golf cart, simple Motor and controller bypass key hotwire direct ...YouTubeStart of suggested clipEnd of suggested clipSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.MoreSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.

How do you test a golf cart motor controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

How do you test a motor controller?

1:1611:21Finding and Replacing Blown Motor Controller Mosfets - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou're gonna set it to resistance mode I like to use 20k ohms or 20,000 ohms you're gonna startMoreYou're gonna set it to resistance mode I like to use 20k ohms or 20,000 ohms you're gonna start probing. The phase wires to the battery positive. And the battery negative on the controller here.

Where is the speed controller on an ezgo golf cart?

These speed controllers are located under the EZGO cart seat. Check the speed controller's attachment near the carburetor.

Where is the reset button on the motor of a electric golf cart?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

Do all golf cart motors have a reset button?

Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.

How do I test my EZGO sensor?

Identify the six- or 10-pin connector and carefully pull it out so that you can measure the pins. Put the key in the “On” position in your Run/Tow switch on the cart. Switch the F/R switch into a forward position to test your cart. Place your voltimeter testing pins on the throttle pins to see how much voltage you get.

What does a golf cart controller do?

Similarly, what does a controller do on a golf cart? A controller works like a dimmer switch for a light. It varies “power” by modulating voltage. By using a controller, it allows the user to vary the current to the motor thus adjusting the speed of the vehicle.

How to tell if a controller is bad?

Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

How to check if a controller is bad?

Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

What does it mean when a controller is not turning?

It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

What happens if you don't press pedal to floor?

(Be sure to have rear wheels off ground while doing this, or cart might run over someone or something.) As pedal is pressed to floor, the voltage should decrease to near zero.

What to do if solenoid doesn't click?

If the solenoid does not click when throttle pedal is pushed, troubleshoot the solenoid activation circuit. If the solenoid clicks when pedal is pushed, you should have full battery pack voltage on both main terminals of solenoid. If you do, attach DVM test leads to B- and M- posts on controller.

Where is the maintenance switch on an EZ Go golf car?

You will likely find the switch under the seat of your golf car,t but if you’re having trouble finding it, consult your owner’s manual.

Why is my golf cart not turning?

The two possible problems you can identify this way is either a bad speed controller, or a bad directional switch or motor. If the motor on your golf cart doesn’t turn, the problem is probably the directional switch/motor, but if there is no voltage at all on your reading, you’ll need to replace your speed controller.

What is Garrett's drive system?

All modern golf carts (Including any cart that is sold by Garrett’s) use the precision drive system or PDS, whereas older carts made before 1994 will use a drive control system. These devices control the acceleration and overall speed of the golf cart, so when they’re not working properly it’s important to know what to do.

How to test solenoid on a cart?

To test your cart’s solenoid, you’ll want to take a reading of the voltage and compare it to the reading you got off your battery. Att ach the positive probe to the solenoid post nearest the battery and get the reading. If the solenoid and battery readings are identical, there is an issue with the solenoid.

Is a speed controller reliable?

Speed controllers (especially modern ones) are pretty reliable and hopefully you won’t have to deal with this problem . If you do, we hope you can use the steps in this article to help you identify and fix the issue.

What is the purpose of a speed controller in a golf cart?

The speed controller in Club Car golf carts plays an important role in managing the power system. It is the controller that controls the acceleration and deceleration of a golf cart.

How to test club car precedent controller?

To test a club car precedent controller, connect a voltmeter between the negative terminal of your cart’s battery and the M terminal on the controller. Then push the pedal down and look for a clicking noise from the solenoid. Your batteries should read as full. Connect a voltmeter to the negative terminal on the battery.

How to check if golf cart battery is working?

Connect a voltmeter to the negative terminal on the battery. Connect the voltmeter to the M terminal on the controller. Push down on the golf cart pedal. A clicking sound should be heard. The batteries show a full charge. You must determine whether your golf cart batteries are working properly or not.

Why is my cart not starting?

If your cart doesn’t start even when your batteries are full, and no clicking sound comes from the solenoid, it means your solenoid is defective or accelerator. If you hear a distinct clicking sound, this means that there is nothing wrong with solenoid as it allows power to flow to the controller.

How to reset club car OBC?

The best way to reset your club car OBC is first to switch off the key switch. Then you put your cart to neutral and then put tow run switch to the low position. After this, you should disconnect the negative of the battery terminal from the battery set.

How to tell if a golf cart is running?

The simplest test to ascertain your golf cart controller’s performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly. If there is no clicking sound, then the solenoid is not allowing power to flow to your controller.

What does it mean when your controller is giving off a warning light?

So you start checking your controller. Firstly, your controller would begin to give off a warning light like a Morse code. Look for damage to the wiring as this will cause problems with the controller.

Why won't my TXT golf cart charge?

A TXT golf cart may not charge because of loose or broken wires, a dirty charging port, a blown fuse, or problems with the auxiliary contact.

When was the RXV golf cart made?

The company first made RXV golf carts in 2008. You can find their serial in the following spots.

Why does my golf cart stop moving?

This Golf cart is very temperamental, and even things like over-tightening a stud can make it stop moving. Check the F/R switch stud for overtightening. If it is over-tightened, the contact will not connect with the switch. Adjust this, and your golf cart will start working.

Why is my cart sluggish?

If your cart has a dirty carburetor, it may be sluggish during acceleration. You can prevent these issues by regularly cleaning the carburetor.

Why are my golf cart drum brakes stuck?

Drum brakes can get stuck due to rust and corrosion. To remove your E-Z-Go golf cart drum brakes, follow these steps.

What to do if your charger is defective?

If your charger is defective, replace it with a DPI charger.

Is it safe to drive a golf cart with tires?

Maintenance ensures that your tires last longer and your E-Z-Go golf cart is safe to drive. Poorly maintained tires put you and other people at risk.

Why is a golf cart controller important?

From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...

What is the function of a speed controller on a golf cart?

Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current Managing current drawn from the battery ...

Why won't my golf cart run?

If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.

What to do if your golf cart doesn't start?

If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.

How to start a golf cart when it's dead?

Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.

What is a club car controller?

The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.

What is a programmable controller?

Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.

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