An EZGO RXV golf cart won't charge because of a dead battery, low battery pack voltage, a non-charging charger or a faulty battery cable. Measure the positive and negative voltages of the battery pack using a multimeter. Depending on the charge level, it should read between 46 to 50 volts for a 48-volt cart.
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How to test an E-Z-GO golf cart controller?
Here are the steps you should use to test your E-Z-Go golf cart controller. Turn the maintenance switch under the switch to Tow-maintenance mode. Disconnect the black (negative) battery cable, uncover the speed controller then reconnect the negative cable. Take the battery voltage and write it down.
How to check voltage in freedom EZGO RXV cart?
Now, attach the positive terminal of the battery to the positive terminal of the voltmeter. Now switch on the cart and shift gear to forward. Check the voltmeter reading. It should be around 36-28 volts in a freedom EZGO RXV cart. Now, take the probe and put it on the controller side of the solenoid. The deviation should not be more than 3 volts.
How many volts do you put on a EZ GO battery plug?
Triangle-shaped plugs do not have a reed switch, so if it fails, apply 48 volts to the wire at the receptacle to bypass the charger interlock. Your E-Z-Go golf cart solenoid has four terminals, two large ones and two small ones.
Where is the tow switch on an EZ GO golf cart?
Lift your E-Z-Go cart’s front seat. You will see the tow/run switch; turn it to tow instead of run. Look for wires labeled 1, 2, 3, 4 and ensure that wire 1 connects to wire2 and where wire3 connects to wire 4.
How do you test a 48v golf cart charger?
Turn on the Charger – Once you have the voltmeter attached to your battery charger, turn on the charger to read the electrical output. Typically, the needle on the voltmeter will move from left to right – with right being higher – to gauge the amps produced. A reading of about 36 amps is typical for a battery charger.
How do you test a receptacle on a golf cart?
Measure from battery pack positive terminal to the negative socket on the charger receptacle. There should be a few less volts than entire pack voltage. If not the On Board Computer that the controls the charging system on the golf cart has failed.
How do you test a DC motor golf cart controller?
To test a club car precedent controller, connect a voltmeter between the negative terminal of your cart's battery and the M terminal on the controller. Then push the pedal down and look for a clicking noise from the solenoid. Your batteries should read as full.
How do you test an EZ GO charger?
Use your voltmeter to test the positive end of the charger handle. Press the other end to the negative line coming in (near the fuse). This is just one last check to be sure, since often the handle of the E-Z-Go Powerwise Charger is where people tend to have issues.
Where is the reset button on an ezgo golf cart?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
How do you trick a golf cart charger to charge a dead battery?
1:233:46Reviving Dead 6v & 8v Golf Cart Batteries FAQ - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what I'm going to do is I'm going to hook my positive to the battery one positive. And since thisMoreSo what I'm going to do is I'm going to hook my positive to the battery one positive. And since this is this negative we make this battery six volt I jump to the corresponding.
How do you test a 48 volt Club Car controller?
25:0337:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clip- terminal of the controller. The R vom will display controller capacitor voltage place the forwardMore- terminal of the controller. The R vom will display controller capacitor voltage place the forward and reverse switch. In forward insert the key into the switch. And turn to the on position depress
How do I know if my golf cart controller is bad?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
How do you test a motor controller?
How to Test an Ebike Controller at HomeStep 1: Connect your controller to the battery.Step 2: Set the multimeter reading. ... Step 3: To test for continuity, set your multimeter to continuum. ... Step 4: Test every line that comes out of the controller. ... Step 5: Set your multimeter to resistance mode to test for resistance.More items...•
Why is my EZGO charger not working?
Some reasons why an EZGO RXV golf cart will not charge could be because of a dirty charging port, loose or broken wire, a blown-out fuse or a problem with the auxiliary contact. Clean the charging port so that it's free of dust and dirt accumulation. Sometimes, dust and dirt can prevent proper charging.
How do you troubleshoot a golf cart charger?
1:103:54Golf Cart Charger Troubleshooting Guide | ASK DAVE - YouTubeYouTubeStart of suggested clipEnd of suggested clipTest good first off the most common issue when a charger doesn't engage is dead batteries golf cartMoreTest good first off the most common issue when a charger doesn't engage is dead batteries golf cart chargers start automatically by receiving voltage from your cart.
How do I know if my golf cart is charging?
1:564:02How Do I Read My Golf Cart Charger? | ASK DAVE - YouTubeYouTubeStart of suggested clipEnd of suggested clipOff if you're using a more modern style charger like this one you'll find led indicator lights toMoreOff if you're using a more modern style charger like this one you'll find led indicator lights to show that charging is in progress depending on the make.
How do you test a solenoid on a golf cart?
Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.
How do you troubleshoot an electric club car?
There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.
How do I know if my club car charger is working?
If the Club Car's computer is working correctly, the relay should make a “click” sound when you plug in your charger. If it does not, then you could easily have a blown fuse. If you check the fuse and it is okay, then you could also have a damaged relay, although this is rare.
How do you test a golf cart diode charger?
To adequately test a diode, you must remove the transformer wires from them, as this can skew your results. With your multi-meter set to the diode function, or just simple continuity, press one probe to the end of the diode where the wire was and the other probe to the portion near the heat sink.
Why is my Ezgo golf cart not clicking?
A EZGO golf cart that is not making a clicking sound can be due to a failed solenoid. If there is no sound in the cart while igniting the switch, then the problem can be the cart’s control circuitry. This means the solenoid has stopped working. Then it is required to replace the solenoid.
How to test gold cart solenoid?
You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.
Why is my cart solenoid getting hot?
If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring. It is better to check the solenoid thoroughly. Use proper solenoid, which matches the amperage and voltage of the cart system. Use high-quality solenoid to avoid the heating problem.
What happens if a cart starts with a solenoid?
If the cart starts, then the solenoid is the problem and, if it does not, then the problem is not solenoid but something else. A cart owner should remember that bypassing the solenoid can damage the ignition system and central circuit of the cart. Also, bypassing should only be used for checking the solenoid and not permanently.
What should the voltmeter reading be?
The voltmeter readings should be 0 ohms. Now, switch on the key and put the direction is forward, and step on the accelerator. After the click sound, put the probe on large terminals and check the readings. The voltmeter readings should be around 0-0.4 ohms and not more than that.
Where is the solenoid located on a golf cart?
The solenoid is located inside the controller box connected to it.
Can you upgrade a golf cart solenoid?
Upgrading the solenoid will allow upgrading the entire golf cart. However, one can upgrade the solenoid even when the stock solenoid is not doing its job properly. Upgrading the solenoid will help in making the cart powerful. The upgraded solenoid can match the controller amperage.
What is the controller on an EZGO golf cart?
Known as the heart of the EZGO golf cart, the controller’s core objective is to control the speed of the golf cart. It is a needed component in a AC and brushless DC motor. Without the controller, the golf cart will not work. The speed controller is not present in the DC motor vehicles, which is why they do not have varying speeds.
What is the purpose of the speed controller on an EZGO cart?
Major functions of the speed controller of the EZGO cart are: Acceleration: The controller controls the speed of the vehicle. It also regulates the speed when you apply full throttle to the cart. Battery health maintenance : The controller makes sure that the battery is working well and is not overloaded.
How to check the output of a controller?
To check the controller output, follow these steps: Press the pedal of the cart until the solenoid clicks. Keep watching the voltmeter and see if it is showing the battery voltage. Now again, keep pressing the pedal and see if the voltage is going down or not.
What is the purpose of a golf cart controller?
Golf cart controllers play an important part in which its main job is to control the speed of a golf cart. However, many times, the controller tends to act up or simply stops working. This is when it is very important to troubleshoot the problem immediately. Known as the heart of the EZGO golf cart, the controller’s core objective is to control ...
What is the 2005 Ezgo cart?
2005 EZGO TXT cart is one of the popular ones since it has some of the best features. The features include handles on the top, the plastic front bumper is not there, and the seatback is connected.
Why does EZGO have different speeds?
However, a vehicle with a speed controller will have different speeds as it will change the voltage and current input based on user input. This is why EZGO with controllers can be accelerated and decelerated and the rate ...
Why is my cart not moving forward?
If the cart is not moving forward or the speed is not getting regulated or there is a problem in controlling the speed, then the chances are that the controller is being erratic. Then, it is very important to troubleshoot the problem as soon as possible.
How to test golf cart battery charger?
How to test a golf cart battery charger? Assure that the golf cart battery charger is actually running and that you have volta ge at the battery charger plug by using a multimeter or voltage tester. Let’s go over some of the simple basics and get that battery charger operating the way it should. Step 1.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... Continue Reading.
How many volts does a battery charger need?
Did you know that most modern battery chargers will not even begin to charge batteries if the batteries original charge is not high enough? The automatic battery charger needs a minimal amount of voltage in the batteries to even begin working, say somewhere around 20 to 35 volts total.
How long does it take for a battery charger to turn on?
With an automatic battery charger, the batteries must be hooked up before the charger will even turn on. allow 3 to 4 seconds for the time delay And if there is no click and a transformer hum, then we need to make sure that there is a proper connection between the battery charger and the batteries.
How to test a diode?
Test the diodes. Diodes are a one-way gate and will pass dc voltage in one direction. Connect your continuity tester leads on 1 and 3 shown in the illustration above…then reverse the leads. You should get continuity one way but not the other. Repeat this procedure on 2 and 3.
What is a good capacitor?
Good Capacitor#N#The ohmmeter is first set to read resistance (in ohms) and the capacitor leads are disconnected from the transformer. In a good capacitor, when the ohmmeter leads are connected to the capacitor terminals (4 and 5), the meter needle jumps to the middle of the scale and rapidly moves to higher resistance.
Flip the Maintenance Switch
Both types of E-Z-GO controllers have a maintenance switch which should be flipped when servicing or troubleshooting. The switch is under the seat and should be changed to "Tow-maintenance" mode.
Reconnect the Battery Cable
Disconnect the black battery cable (negative) from the battery, open the cover to the speed controller and then reconnect the negative battery cable.
Inspect Wires and Check Voltage
Inspect all wires to ensure that they are attached and well connected, there are no breaks, corrosion or interference with the wires. Take the reading of the battery voltage by connecting the positive and negative probes to the battery. Write down the voltage reading.
Test the Solenoid
Place the positive probe on the solenoid post that is closest to the battery. The reading should be equal to battery's voltage. If not, there is a wiring issue in the solenoid. Connect the positive probe to the other post and take a reading.
Check Power Output From the Controller
Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.
Next Steps
It's important to remember that if you are not fully confident in the work you are trying to perform on your E-Z-GO golf cart, consult with your local E-Z-GO dealer to be sure your work gets done properly.
About the Author
Steve Smith has published hundreds of articles on a wide range of topics, including cars, travel, lifestyle, business, golf, weddings and careers. His articles, features and news stories have appeared in newspapers, consumer magazines and on various websites, including Trails.com and eHow.com.
What is an EZGO golf cart?
Your EZGO golf cart is probably a more integral part of your life than you realize. If you live in a residential neighborhood or gated community, chances are that you use your golf cart for a wide variety of purposes beyond simply golfing―to take a trip to the nearby grocery store, to drive a mile or two to the country club or tennis courts down the road, to act as a makeshift hunting vehicle during hunting season, or even to fetch your mail in rainy or snowy weather.
What does the Ezgo manual say about battery replacement?
The EZGO manual says that, “First, a battery that performs poorly and is outside of the manufacturer’s specification should be identified in order to replace it under the terms of the manufacturer’s warranty.”. This means that every manufacturer retains its own unique requirements, specs, and timelines.
Why is it important to keep a golf cart in good shape?
Therefore, it is very important to keep your golf cart in great shape at all times, and learning how to troubleshoot can mean the difference between diagnosing and quickly fixing problems, or having your cart break down.
How many cycles does a golf cart battery take?
Your golf cart’s battery needs to mature completely before it can operate at its maximum levels. This can take as many as 100 full charge cycles, so be patient if the brand new golf cart you just purchased isn’t quite living up to its battery expectations.
What is the recommended tire pressure for an EZGO cart?
The standard recommended pressure of an EZGO cart’s tires ranges from 18 to 22 PSI. Be sure to inspect your tires regularly, too, and replace them as necessary. If your cart is driving slower than usual or making strange noises “down there,” it could very well just be a sign of low tire pressure.
Why is my golf cart foot pedal so smooth?
If you are having issues with the smoothness of your foot pedal, it may simply be due to the air quality of your surroundings and should eventually fix itself. If your golf cart is a few months or years old, the stickiness may be due to constant pressure.
Where should the positive probe be on a solenoid?
oPut the positive probe directly on the two large terminals, which should be on the part of the solenoid that is nearest to the battery. If the solenoid is fine, the voltage reading should come up as equal to the voltage of your battery. If it is not equal, then the solenoid has a wiring problem.