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how to test golf cart electric motor

by Makayla Rolfson MD Published 3 years ago Updated 2 years ago
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How to Test a Golf Cart Motor

  1. Test the Source of Power. Before you check the motor itself, first test the source of the power: the wall socket where you charge it.
  2. Check the Batteries. After making sure the wall socket is working, it’s time to check if the batteries are the problem. ...
  3. Uncover the Motor. Finally, its time to check the motor itself. ...
  4. Detach the Wires. ...
  5. Check the Terminals. ...

Part of a video titled Testing 36 volt golf cart motor with 12 volt battery - YouTube
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You're going to take the negative. And put it on the a1. Again i'm going to take the jumper cableMoreYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cable from a2 to s1 you're going to take the positive cable from the jumper.

Full Answer

How to test 48 volt golf cart motor?

Speed Controller Functions

  • Battery Current Limiter: This protects the battery from excessive discharge. ...
  • Motor Current Limiter: This can protect your vehicle controller and motor from damage if overloaded or stalled.
  • Thermal Protection: This can protect your controller from overheating.
  • Monitors the health and charge of your battery.

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How to troubleshoot a golf cart?

How To Troubleshoot Golf Cart Key Switch? If your battery pack has a number of wires on it, find those on the back. Ensure that both black wire and red wire are connected to the negative terminal and to the positive terminal. When you’re working with the cart, turn it off. Make sure that only one wire is charged using a probe meter while the ...

How to troubleshoot a golf cart engine?

Troubleshooting

  • Golf cart troubleshooting checklist. This checklist is designed to handle most minor no-start problems, or an immobile issue. ...
  • Electric throttle system troubleshooting. An electric golf cart will have a speed control system that involves an inductive throttle sensor and a speed controller.
  • Gas throttle system troubleshooting. ...
  • General gas troubleshooting. ...

How can I increase the speed of my golf cart?

What is Golf Cart Speed Code 4?

  • Speed code 4 refers to the private speed mode of the golf cart.
  • Using this code allows the golf cart to move at a speed of 19.7 mph.
  • This code removes only some rpm restrictions present on the controller.
  • A speed code 4 may not work if the cart has a faulty or failing MCOR.

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How do I know if my electric golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

How do you test a club car 48v motor?

13:2337:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipPosition place the red positive probe on the speed controller M minus terminal place the blackMorePosition place the red positive probe on the speed controller M minus terminal place the black negative probe on the s2 motor terminal your vom should display continuity.

How do I reset my electric golf cart motor?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

How do you test a golf cart motor controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

How do you test a motor on a Club Car golf cart?

4:1010:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipAgain i'm going to take the jumper cable from a2 to s1 you're going to take the positive cable fromMoreAgain i'm going to take the jumper cable from a2 to s1 you're going to take the positive cable from the jumper. Box to s2 i'm going to take the negative from the jumper box and put it on a1.

How do you test a motor with a multimeter?

Set your multimeter to Ohms. Start by completely disconnecting the spindle motor from all power sources. Check each wire, including T1, T2, T3 and the ground wire. If the reading is infinite, your motor should be fine.

Do all electric golf cart motors have a reset button?

Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.

How do you troubleshoot an electric golf cart?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

What happens when an electric motor burns out?

When a motor burns out, a short circuit occurs in the windings and the motor ceases to turn. You can test for a short circuit by checking the resistance of the windings with an ohmmeter; a reading of 0 ohms (Ω) indicates a short.

How do I know if my golf cart controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

How do you test a motor controller?

How to Test an Ebike Controller at HomeStep 1: Connect your controller to the battery.Step 2: Set the multimeter reading. ... Step 3: To test for continuity, set your multimeter to continuum. ... Step 4: Test every line that comes out of the controller. ... Step 5: Set your multimeter to resistance mode to test for resistance.More items...•

How do I test my electric golf cart speed controller?

0:002:12How to bench check curtis controller and golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipOkay guys i'm going to show you right quick how to easily bench check your club. Car actually anyMoreOkay guys i'm going to show you right quick how to easily bench check your club. Car actually any golf cart. That's got one of these curtis controllers in it you just simply want to take that

How do you bench test a club car motor?

0:002:12How to bench check curtis controller and golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo the curtis controller. And just clap your positive. There then you're going to take anotherMoreTo the curtis controller. And just clap your positive. There then you're going to take another jumper lead to give you your voltage to power up the controller.

How do you troubleshoot an electric club car?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

Where is the reset button on a Club Car golf cart?

Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.

How do you test a SepEx motor?

The best way to test a SepEx motor is to separately excite it. Always have the field on first and off last. Hook the F terminals to a power supply of the proper voltage range. A variable supply is nice because you can vary the field strength and see the effects on the motor speed.

What to do if your motor has an S terminal?

If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal, to the A-1 terminal for no continuity. These continuity tests will help you determine where the problems with your motor lie.

How to check if a battery is working?

Insert the screwdriver into the slot on a clamp and turn counterclockwise to remove it. Repeat this step with the other clamp. Then, test the voltage of the battery by touching each side of the wires to your 12-volt tester. This needs to be done to check all the batteries, as even one not working can cause your motor to malfunction. Don’t forget to remove the clamps before testing the other batteries as well. If at any time the tester shows less than 12 volts, the batteries need to be replaced.

How To Tell If Your Electric Golf Cart Motor Is Bad

Even the most well-maintained golf car will have technical problems eventually. Still, it’s rather unfortunate if the problem is with your motor or engine. You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition.

Test Your Batteries

When your golf car doesn’t start, it’s tempting to jump straight to the perceived problem area: the motor. But the issue could be a simpler one concerning another part of the car. Before checking its other parts, test the voltage of your batteries to make sure they’re working.

Check the Solenoid

If your batteries are charged and in working condition, but your car still won’t start, check its solenoid. A solenoid is an electromagnetic coil of wire that transmits energy from your car’s battery to its motor to help it start. Every time you start your golf car, you should hear the click of the solenoid.

Examine the Potentiometer

If your car still won’t start or you notice any issues with acceleration, it’s time to check the potentiometer. The potentiometer sends an electric signal from the accelerator pedal to the speed controller, allowing the car to accelerate properly.

Check the Motor Itself

If you’ve checked all the above parts and none of them are responsible for your trouble, inspect the motor of the golf car itself. Sometimes, the issue can be resolved by simply resetting the motor. To reset your golf car’s motor, open the hood to expose your motor and look for the red reset button.

How to remove electric motor from golf cart?

Go to the back of the golf cart and find the panel that covers the electric motor. Four or six screws will hold the panel in place. Use the screwdriver to remove all the screws, turning them counterclockwise and putting them in a secure location after removal. Remove the panel so the electric motor is visible.

How to reset an electric motor?

Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button. Push the button to reset the motor. Put the panel in place and secure it with ...

Is the battery on an EZ Go golf cart charged?

Warnings. Be certain that the battery is not being charged before you begin working on any EZ-Go electric golf cart. Be certain that the battery is not being charged before you begin working on any EZ-Go electric golf cart.

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