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how to test yamaha golf cart motor

by Gavin Baumbach Published 2 years ago Updated 2 years ago
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How To Test Your Golf Cart Motor For A Short Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we’re using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn’t have one, set it for ohms.

Part of a video titled Testing 36 volt golf cart motor with 12 volt battery - YouTube
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You're going to take the negative. And put it on the a1. Again i'm going to take the jumper cableMoreYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cable from a2 to s1 you're going to take the positive cable from the jumper.

Full Answer

How do you test the motor on a golf cart?

How to Test a Golf Cart Motor. 1 Step 1 - Test the Source of Power. Before you check the motor itself, first test the source of the power: the wall socket where you charge it. Take a ... 2 Step 2 - Check the Batteries. 3 Step 3 - Uncover the Motor. 4 Step 4 - Detach the Wires. 5 Step 5 - Check the Terminals.

What kind of motor does a golf cart have?

Most of the modern-day carts are equipped with a Sepex motor. The advantage of the SePex motor is that they prevent the cart from freewheeling down an incline and over-spinning the armature.

Why does my Yamaha golf cart controller get too hot?

The primary reason why a Yamaha golf cart controller gets too hot is because of overuse. When the golf cart is used for long periods of time, the controller can start overheating. The driving surface might also be a cause of heating. If driving on a straight and soft surface, the problem of heating should not occur.

When should I replace my golf cart batteries?

If at any time the tester shows less than 12 volts, the batteries need to be replaced. Finally, its time to check the motor itself. This will be located under a panel, usually at the back of the cart.

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How do you diagnose a bad golf cart motor?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

How do you check a motor on a club cart?

Connect the positive jumper cable to the positive battery terminal on the 12-volt battery. Touch the other end of the positive battery cable to the A2 terminal on the electric motor. Once the positive battery cable touches the A2 terminal, the motor should start turning and the rear wheels should start turning as well.

How do you reset the motor on a Yamaha golf cart?

Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.

How do you test a golf cart motor controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

How do you test a motor with a multimeter?

Set your multimeter to Ohms. Start by completely disconnecting the spindle motor from all power sources. Check each wire, including T1, T2, T3 and the ground wire. If the reading is infinite, your motor should be fine.

How do you troubleshoot an electric golf cart motor?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

Is there a reset button on a Yamaha golf cart?

It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again.

Why is my Yamaha golf cart not working?

If your cart is sluggish or won't start, the battery may need to be charged. If it is charged, but still not working properly, make sure the battery terminal connections are clean and secure. You can use a mixture of baking soda and water to clean the terminals by removing corrosion and other debris.

How do you test a Yamaha electric golf cart solenoid?

Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.

What are the 4 terminals on a golf cart motor?

If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.

How do I find a short in my golf cart?

0:272:06How To Find Electrical Shorts - YouTubeYouTubeStart of suggested clipEnd of suggested clipKeep pulling out fuses until the light goes out now the light's gone out so that's the circuit thatMoreKeep pulling out fuses until the light goes out now the light's gone out so that's the circuit that has the short in it then you look on the top of the fuse box this for the cigarette lighter.

How do I know if my speed controller is bad on my golf cart?

When your golf cart's speed controller isn't operating correctly, your cart will show it by running erratically or failing to drive at one constant speed. If your cart starts showing these symptoms, the first thing you should look at is your speed controller.

What to do if your motor has an S terminal?

If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal, to the A-1 terminal for no continuity. These continuity tests will help you determine where the problems with your motor lie.

How to check if a battery is working?

Insert the screwdriver into the slot on a clamp and turn counterclockwise to remove it. Repeat this step with the other clamp. Then, test the voltage of the battery by touching each side of the wires to your 12-volt tester. This needs to be done to check all the batteries, as even one not working can cause your motor to malfunction. Don’t forget to remove the clamps before testing the other batteries as well. If at any time the tester shows less than 12 volts, the batteries need to be replaced.

Why is my Yamaha golf cart controller so hot?

The primary reason why a Yamaha golf cart controller gets too hot is because of overuse. When the golf cart is used for long periods of time, the controller can start overheating. The driving surface might also be a cause of heating. If driving on a straight and soft surface, the problem of heating should not occur.

How to test Yamaha G16?

To test the Yamaha g16’s speed controller, check the voltage reading while pressing the accelerator. Test other components such as the batteries, the charger, and the solenoid for their smooth functioning. If any of these components do not work as expected, then you need to replace them.

What to do if your golf cart controller does not increase?

If it does not increase, then there is a problem with the controller or the batteries. Examine the batteries and check if they are dead. If dead, replace them. Examine the controller, as discussed in the previous sections. Remember to always consult a mechanic to have your golf cart controller repaired.

What are the problems with a Yamaha G22?

Yamaha G22 also faces similar problems like G9 and G16. Overheating, battery faults, wiring issues, voltage issues are some problems that might occur with your Yamaha G22. To avoid these problems, test the golf cart’s major components connected to the controller regularly.

Why is it important to troubleshoot a golf cart controller?

Troubleshooting the controller is extremely important for the golf cart’s smooth functioning. Generally, controllers face major issues only when there is a problem with wires or defects on the controller itself, such as marks or cracks.

How to troubleshoot a G9 controller?

Here are some easy steps for troubleshooting the G9 controller: Check the controller’s body to locate any major defects such as cracks, scratches, or black marks. If these are found, then replace the controller immediately. If no major defects are found, then check the wiring.

Why is my golf cart not heating?

If driving on a straight and soft surface, the problem of heating should not occur. But, if driven on uneven or steep surfaces , there are chances of heating. Another reason could be the brakes. It is essential to check if the brakes are dragging while the golf cart controller is driven.

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