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how to tighten a loose muffler on a yamaha golf cart

by Alexandria Pollich Published 2 years ago Updated 2 years ago

If too loose, the push rod could slip out of place when revving the engine. To adjust, loosen the 10 mm locking nut (older models will have 8mm locking nuts) on the adjuster screw, then ever so slightly, turn the adjuster screw (clockwise to tighten) till there is a “slight drag” on the feeler gauge.

Full Answer

Can you put a muffler on a golf cart?

Install a new muffler on your golf cart Much of the noise produced by your golf cart’s engine will escape through the exhaust. A muffler is designed to combat this by dissipating the noise. A golf cart’s muffler works in exactly the same way as a normal car’s muffler.

How do you fix a loose steering wheel on a Yamaha?

You can fix a loose steering wheel on a Yamaha golf cart by opening up the steering box, filling it with grease, and closing the cover. Jack up the front of your Yamaha golf cart.

How do I Make my gas golf cart sound better?

Adding (or improving) insulation and a muffler are the two easiest ways to reduce the sound coming from your gas golf cart. Before looking to improve the insulation and/or muffler, you should also check to make sure there’s nothing mechanically wrong with your cart, causing it to sound louder than it should.

Do exhaust exhausts reduce gas golf cart noise?

Exhausts can often amplify any engine noises, making them one of the best locations for noise reduction solutions. These are the main factors that’ll affect how much noise your gas golf cart makes:

How do you fix a loose muffler?

How to Fix a Loose Muffler Step by StepCrawl under your car.Tighten any loose bolts holding the muffler in place.Lift the muffler up to where it should be and wrap a steel zip tie around it and the frame of your vehicle.This should keep it in place until you can bring it in for professional service.

How do you take the muffler off a Yamaha golf cart?

1:5812:00Yamaha G2 Golf Cart 911! Muffler delete 101 HELP! - YouTubeYouTubeStart of suggested clipEnd of suggested clipBox all that crap out it's not too bad it's just two bolts in the front two bolts in the back andMoreBox all that crap out it's not too bad it's just two bolts in the front two bolts in the back and then you just flop the belt off and then the whole assembly comes out.

Why is my muffler shaking?

Misalignment – When part of your exhaust system mounts begin to wear or fail, they can become misaligned from the rest of the exhaust system. This can cause loud vibrations and rattling. Incorrect installation If an exhaust repair was previously carried out incorrectly, you may experience loud rattling and shaking.

What does a loose muffler sound like?

If you hear an excessive rattling sound, your muffler may have come loose. This could also be a sign of a cracked or broken muffler and you should get to a muffler shop soon. If left untreated, damage could spread to other parts of the exhaust system, creating a much larger problem.

How can I make my Yamaha gas golf cart quieter?

Here's a quick answer: The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Before making any modifications to your golf cart, be sure that any noises aren't a sign of mechanical issues.

How do you BBQ a muffler?

0:062:04Scooter Muffler Fix a Plugged Up Exhaust Pipe with a BBQ Barbecue ...YouTubeStart of suggested clipEnd of suggested clipSo having a little bit of muffler barbecue here rigged up a um rebar welded a little teepee hang theMoreSo having a little bit of muffler barbecue here rigged up a um rebar welded a little teepee hang the pipes. On. And just poured a little bit of diesel on some scrap wood.

Can you drive with a loose muffler?

If your exhaust is just loose and you live very close, you can drive the car home, but do not drive it again until it's repaired. The exhaust pipe is responsible to move toxic gasses away from the engine. If it is damaged, the toxins can enter your car while driving.

How do you know if your exhaust is loose?

If you hear a banging or knocking sound beneath your car, it could be that one of the exhaust mounts has come loose, or even a sign of a broken pipe. If you discover the muffler or tail pipe dragging along the ground, then this is an obvious sign that something is seriously amiss.

How much is it to fix a loose muffler?

Muffler Replacement Costs If you do need to have it replaced, expect to spend between $150 to $300. The exact amount depends on the make and model of your car, the type of muffler you replace it with, and whether or not any extra parts need replacing as well.

How do you secure a hanging exhaust?

0:231:59Dragging Exhaust quick fix/Side of the road super trick/Broken Muffler!!YouTubeStart of suggested clipEnd of suggested clipAnd the plan is to hook the hose clamp around there. And then hook one of the hose clamps up aroundMoreAnd the plan is to hook the hose clamp around there. And then hook one of the hose clamps up around here.

Why is my muffler making a loud noise?

A muffler that is suddenly noisy is often caused by the driver hitting something while on the road, damaging the exhaust system. Rust can also be a culprit of holes in the muffler, resulting in a noisy muffler which gets progressively worse as the holes get bigger.

Why is my exhaust rattling when I accelerate?

Engine Mounts If your vehicle's engine mounts are on the way out, the engine will be able to move more, particularly under hard acceleration. And if the mounts are bad enough, this movement can be enough that the exhaust starts rattling against other components. The test for this is usually easy enough.

Can catalytic converter cause shaking?

A failing car's catalytic converter will create a significant backpressure that lowers your car's engine performance. Whenever this happens, you will notice your car shaking frequently, and if there is a sudden outburst of pressure, the engine can stall even when on the road.

How to fix a loose steering wheel on a Yamaha golf cart?

You can fix a loose steering wheel on a Yamaha golf cart by opening up the steering box, filling it with grease, and closing the cover. Jack up the front of your Yamaha golf cart. Remove the cover of the steering box; it’s a plate secured by 4x 10mm bolts. Now fill the box with grease till the top. Fix the cover back.

Why is my Yamaha golf cart steering wheel loose?

The most common reason for a loose steering wheel on your Yamaha golf cart is a loose tie rod. This can make your cart’s steering wheel feel loose while driving. Reasons for a loose steering wheel on a Yamaha golf cart: Cracks in the steering box. There could be cracks in it or the grease could be leaking. Faulty wheel bearings.

How to turn locknut on golf cart?

The locknut should now be turned using the wrench in the clockwise direction; this must be done holding the center adjustment bolt in position. Move the steering wheel a few times to check if it is freely moving without any binding. Now lower the golf cart and remove the wheel blocks.

How to fit steering wheel back after you removed it?

The wheel will come off. Now, you can fit the wheel back the way you removed it, putting the washer and nut back and tightening with a wrench or a rachet. Take the cart out and see if you feel comfortable and the steering wheel is not loose anymore.

How to get steering wheel out of place?

You can now jerk the steering wheel out from its place. One way is to use all the force in your two hands to shake the wheel up and down and pull it towards you. The other option is to use a nylon hammer and tap the wheel from below lightly.

How to stop a cart from rolling off?

Place blocks on one of the rear wheels to prevent the cart from rolling off. Lift the front part of the cart with a jack; the wheels should be free. Now check if there is any play in the steering wheel by rotating the wheels right to left and back until they lock.

How to check if golf cart tie rods are locked?

The tie rod runs between the two front wheels and is connected to the steering shaft. You must turn the wheels manually to one side and then the other to check if the tie rods are locked in place and not loose.

What is a golf cart?

Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.

How many times can a Yamaha engine be rebuilt?

Yamaha engines are durable and because of the simple design, they can be successfully rebuilt 3 or 4 times . Initially, the Yamaha G1 2-cycle gas was the standard-bearer and in 1985 the G2 4-cycle single-cylinder gas engine was introduced as the new standard.

Does the G21 have a filter?

The G2, G9, G11, and the G21 model Fuel tank has a screw-in filter that is difficult to reach. It is advisable to remove the 2-4 bolts holding the tank in and pull the tank out to drain and replace the filter. Please note that on ALL models using the screw-in filter the tank will need to be drained.

Can foam filter be washed out?

This makes the filter less efficient and should be avoided. The foam cover should capture the majority of pollutants and can be washed out with soap and water. Squeeze out the excess water (don’t wring it out!) and allow to dry before reinstalling over the element.

Things to look for that will tell you it is time to replace your muffler

Visually can see exhaust escaping the motor before exiting the exhaust tip

Choosing a replacement muffler

Where can I find a replacement golf cart muffler for my golf cart? Follow this link.

Any questions?

If you have any questions, leave a reply below or get in touch with Pete’s team.

How does a golf cart muffler work?

Much of the noise produced by your golf cart’s engine will escape through the exhaust. A muffler is designed to combat this by dissipating the noise. A golf cart’s muffler works in exactly the same way as a normal car’s muffler.

How to make a gas golf cart quieter?

Here’s a quick answer: The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart’s body. Before making any modifications to your golf cart, be sure that any noises aren’t a sign of mechanical issues. In this article, I’ll look at the most effective ways to make a golf cart quieter, ...

Why add insulation to golf cart?

When adding insulation to your golf cart, it has 2 purposes: Sound deadening. Limp mass is designed to not vibrate when sound waves come into contact with it, which stops them from transmitting. Extra mass. Sound waves are vibrations, and so adding more mass to your cart will mean it vibrates less.

Why does my golf cart make a lot of noise?

Obviously the less insulation you have, the more noise your golf cart will make. Even high-quality, well-insulated golf carts will need their insulation to change over time. It can be damaged by heat and wear, which can cause it to become less effective. This might be why your golf cart is making more noise than before.

What is a controller in golf carts?

Controller. A controller (unsurprisingly) controls how fast your golf cart goes. Many people like to upgrade theirs to make their carts faster, but this can obviously make them noisier too. Conversely, replacing it with a smaller controller will make the engine less powerful but also quieter.

What is the difference between a golf cart engine and a car engine?

The only difference between a golf cart engine and a car engine is the size ; they run on essentially the same technology. The easiest way to avoid this is with proper servicing and maintenance. Anything from loose connections and screws to transmission problems can impact how much noise your golf cart makes.

How much horsepower does a golf cart have?

The size of a golf cart’s engine will generally dictate how much noise it makes. Golf carts usually have an engine between 10 and 12 horsepower, but even this small difference can impact the noise it makes.

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