TIMING, SPARK PLUG and POINTS need to be set correctly for the engine to operate at peak performance. '63 to '81 carts have a scribed line on the points plate and a notch on the side of the housing to designate the timing marks. Align these notches to return the timing to the original factory position.
Full Answer
What year is my Harley Davidson golf cart?
What year is my Harley Davidson Golf Cart? The year is listed on the serial plate and will be 1963 to 1982. The exact year and model are easily found using the tables below. Here are the steps to finding the serial locations, translations, and corresponding charts to identify your Harley Davidson golf cart.
What are the engine specs of a Harley-Davidson golf cart?
From the year 1963, when Harley-Davidson first started making golf carts, until it was sold from AMF to Columbia Par Car in 1981, there were exact engine specs for the gas-powered golf cart. It had a single-cylinder engine, which was two cycle, and a displacement of 245 cubic centimeters.
How do you set the timing on a 2 stroke engine?
Setting 2-stroke ignition timing is fairly simple. The majority of classic 2-strokes have ignition systems that fall into one of two types: contact points inside a flywheel magneto (Villiers and early Japanese engines) and external contact points mounted on an adjustable plate with an internal flywheel.
Why did Harley Davidson stop making golf carts?
Harley Davidson stopped manufacturing carts in 1969 because the American Machine & Foundry Company (AMF) bought the brand. Before AMF sold the LSV department, an electric powered golf cart known as the 1969 Harley Davidson Electric low-speed vehicle was made.
How long has a Harley Davidson golf cart been around?
Harley Davidson produced the golf cart for 19 years total, and the distinctive ” Classic” body style changed very little those years.
When did Harley Davidson start making golf carts?
The Harley Davidson Motorcycle Company started making golf carts in 1963, the same time William Davidson joined the company. The first carts were 3-wheel vehicles and the company expanded the models to include four-wheel carts before the company was purchased by American Machine and Foundry Company (AMF) in 1969.
What year was the Harley Davidson 65D90025 made?
65D90025. This VIN would indicate that the cart was made in 1965 and is a model D (Gas Cart). If your cart was built in the 1970s or 1980s, it will reflect this format: 7C 12234 H6. This VIN indicates it was made by Harley Davidson in 1976 (H6) and is a 4-wheel Gas model D4 (7C). 1982 was the LAST year that AMF Harley Davidson produced golf carts.
What is the rear end of a Harley Davidson golf cart?
The rear end is on a hinge and can be raised up to allow the owner to work on the engine and chassis. The company was starting to produce battery operated vehicles at this time but were never as popular as the gas-powered models. The hinge feature allowed easy access to both gas powered-engines and battery-powered carts.
When did Harley Davidson become AMF?
In 1969 Harley Davidson was acquired by American Machine and Foundry Company (AMF) and in 1971 they changed their name to AMF. Carts were first labeled with the AMF logo in 1972. AMF continued production until 1981 when Columbia ParCar purchased the Harley Davidson golf car division.
Where is the serial number on a Harley Davidson?
The serial number can be found above the rear wheel under the body or under the dash on the passenger side. The year is in the last digits of the serial number. The first two digits indicate the model: 2L – P4G Gas golf cart.
Where to find the year of a cart?
On carts with a lift-up body, the specific information is located on a data plate mounted on the upper frame rail on the right or left side near the rear tire. On electric models, DE40 and MGIV without lift up bodies, the serial number is located on a data metal plate ...
How to start ignition timing?
To begin the ignition setting sequence, the mechanic should remove the spark plug as this will make it easier to turn the engine over for piston positioning. Next, the crankshaft must be rotated to give the largest opening of the contact points — typically around TDC.
Why does my 2-stroke engine have a worn contact point heel?
This problem can only happen on a 2-stroke because there are no valves to be operated in a set sequence, as in a 4-stroke engine. Typically, this problem happens when the contact points become worn, or more precisely when the contact point's heel becomes worn. The net effect of a worn contact point heel is that the ignition timing progressively ...
Where are timing marks located on a flywheel?
The biggest difference is that the timing marks are located on an internal flywheel; these marks become visible through an inspection window as the engine is rotated.
Who is John Glimmerveen?
Avoid Having an Engine That Runs Backward. John Glimmerveen is a former competitive motorcycle racer . He later worked as a race technician for several international race teams. Imagine watching a motorcycle reverse into a car at a stop light.
The CLASSIC Harley Davidson Golf Cart Model
Over the years, Harley Davidson models have come and gone, but the 'Classic' body style, with the deep, lift back body, is well known. It first appeared as a three-wheeler in 1963, and later a four-wheeled cart was made. The unique feature of the three-wheel Harley Davidson golf cart was the tiller steering handle.
How to Find the Year of Your Harley Davidson Golf Cart?
People interested in the Harley Davidson Golf cart should know how to read the VIN (Vehicle Identification Number). There are different ways, like a simple serial number arrangement or the solenoids in your electrical engine. The easiest way to know the age of your Harley Davidson golf cart is to use the serial plate.
Harley Davidson Golf Cart Today
Harley Davidson golf carts are now a classic piece of machine history and considered a worthy treasure to be purchased, and many enthusiasts take pride in restoring them. Although restoring these vintage golf carts is not always easy.
The Worth of a Harley Davidson Golf Cart
Valuing the Harley Davidson golf carts today is difficult as most carts will be in a condition of repair or disrepair. Most of them are available to buy online, at auction, on Craigslist, and some dealers sell them as well.
Print It And Go
Need a quick PDF printout of this chart to take to the garage? Click below to print a PDF of this file and take it mobile
Harley Davidson Engine Specifications for 1963 to 1981 two cycle engine
Cylinder to Piston Clearance measured 3/8" below bottom ring land = .006" to .007"
Wiring Diagrams For 1972 to 1975 DE
The DE3 circuitry uses a battery switching system and resistor to control current flow to the traction motor.
Wiring Diagrams For 1976 to 1978 DE
The 1976 to 1978 Models are different from the 1975 models in that the front batteries are changed in orientation, as shown below. Wiring is essentially the same until 1979.
Conclusion
These charts and illustrations are to be used in aiding the repair and maintenance of your Harley Davidson golf cart. The illustrations and language will be updated and more details become available.
When did Harley Davidson start making golf carts?
Harley-Davidson began manufacturing golf carts in 1963 when William "Willie G" Davidson joined the company. They began as three-wheel models and then expanded to four-wheel models, before Harley-Davidson sold the company in 1969 to American Machine and Foundry Company (AMF), which kept the Harley-Davidson name on the golf carts.
What type of oil does a Harley Davidson golf cart use?
These golf carts both use high-quality, certified two-cycle golf cart oil called TCW-3, which should be mixed with low-octane gas.
