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how to troubleshoot yamaha golf cart problems

by Braeden Halvorson DDS Published 3 years ago Updated 2 years ago
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Troubleshooting Yamaha Golf Carts

  • Introduction. If you are having problems with your Yamaha golf cart, which runs on electricity, there can be several...
  • Solenoid. With the key in the on position, press down on the accelerator. You should hear a clicking sound, which means...
  • Controller. The controller in your Yamaha golf cart controls the speed of your golf cart. Check...

You can troubleshoot the 2001 Yamaha golf cart controller using the following steps:
  1. Check the body of the controller. Examine if there are any scratches.
  2. Check the wiring and examine whether proper connections are established.
  3. Press the accelerator and check the voltage increase.
  4. Examine the battery voltage.

Full Answer

How do you slow down a gas Yamaha golf cart?

Yamaha Golf Cart Running Slow with New Batteries

  • Ensure that the distilled water levels are always above 50% inside the battery. New batteries do usually have enough distilled water levels but might drain out in a short while.
  • Ensuring proper series wiring is important while installing a new battery in your Yamaha golf cart. ...
  • Check the user guide manual for instructions on setting up a new battery. ...

How to properly charge your golf cart Yamaha?

Yamaha g1 Golf Cart not charging

  • Often, the G1 golf cart doesn’t charge because of a bad receptacle. Make sure that the receptacles fit tightly and are clean. ...
  • Check the plastic coverings on the prongs. A broken cover can also build problems. ...
  • The next thing to watch out for is corrosion. Corrosion mainly occurs at the battery terminals. ...

Why is my golf cart not getting fuel?

Leaking Fuel

  • Leaking fuel causes flooding when the valve isn’t functioning correctly.
  • When the valve seat is dirty or the wrong level of fuel is inside the float bowl, this too can cause a golf cart to flood.
  • If the mounting tang is worn out or the float pin and float bowl gasket is damaged, this will result in flooding.

Why is my golf cart not charging?

  • It would be advised to have a multi-meter to check your battery pack voltage and the individual battery voltages.
  • You will have the possibility of 3 different voltage batteries: 6-volt, 8-volt, or 12-volt.
  • You’ll plug your golf cart charger into the wall and the cart and leave it in there.

More items...

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Where is the reset button on Yamaha golf cart?

It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again.

Why is my Yamaha golf cart not working?

If your cart is sluggish or won't start, the battery may need to be charged. If it is charged, but still not working properly, make sure the battery terminal connections are clean and secure. You can use a mixture of baking soda and water to clean the terminals by removing corrosion and other debris.

Is there a reset button on Yamaha electric golf cart?

The Simple Motor Reset Process Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state.

What causes a golf cart not to start?

As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.

How do you fix a golf cart that won't move?

When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.

Where are the fuses on a Yamaha golf cart?

Yamaha Golf Cart Fuse Box Location The fuse box in a 2014 Yamaha golf cart is located on the left side of the controller. The wires are tied to the roof drain. In a G2 electric cart, the fuses are present on the rear inner fender. This is on the front of the driver's side of the cart.

How do you troubleshoot an electric golf cart?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

How do I know if my golf cart solenoid is bad?

If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.

What would cause an electric golf cart not to move?

Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.

Where is the solenoid located on a Yamaha golf cart?

0:095:38Replace Solenoid in Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipCart um your solenoid could be located in a bunch of different places but almost always underneathMoreCart um your solenoid could be located in a bunch of different places but almost always underneath the seat.

How do I know if my golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

How do you test a fuel pump on a Yamaha golf cart?

A simple way to determine the fuel flow is to remove the fuel hose at the carburetor and hold over a small container. Attempt to start the engine and if all is well, the fuel should spurt out with reasonable force in pulses as the crankcase pressure varies. We hope you've enjoyed out tutorial on golf cart fuel pumps.

Why is my golf cart not clicking?

This insulated wire channels the electric current from the battery that powers the cart. If you press on the cart's accelerator and do not hear a clicking sound, the solenoid wires may need tightening.

What does a Yamaha cart run on?

Yamaha carts run on electricity generated by an acid-based rechargeable battery and most problems can be traced to this source. If your cart is sluggish or won't start, the battery may need to be charged. If it is charged, but still not working properly, make sure the battery terminal connections are clean and secure.

Do Yamaha golf carts need maintenance?

Yamaha golf carts, like any other machine, will occasionally require troubleshooting and maintenance to ensure that they are functioning properly. Learning to troubleshoot your cart will help you recognize any potential problems before they become serious issues or safety hazards.

What is wrong with my Yamaha golf cart?

Battery. The most common problem with Yamaha golf carts is with the battery. Yamaha uses rechargeable, acid-based batteries in its golf carts. If your battery is giving you trouble, make sure the terminals are clean and secure.

What is a Yamaha golf cart controller?

Controller. The controller in your Yamaha golf cart controls the speed of your golf cart. Check to make sure that there are no loose wires in your controller, and if there are, tighten them. Your controller will need to be replaced if there are black marks on it.

What happens if you spin a golf cart drive belt?

If the drive belt gives you no resistance, then your motor has seized and the drive shaft is broken. You may have to contact a Yamaha golf cart manufacturer to get your motor replaced.

What does it mean when a golf cart solenoid is working?

You should hear a clicking sound, which means the solenoid is working. If you do not hear a click, then check the solenoid for loose wires. A solenoid is the coiled insulated wire in your golf cart. Electrical current passes through the solenoid and establishes the magnetic field it needs to work. If the wires are loose, tighten them up.

Why is my Yamaha golf cart not moving?

The main cause of a Yamaha golf cart clicking but not moving, is a faulty controller or solenoid. The battery has to be checked first to see if it’s delivering the right voltage while in the idle state as well as when the pedal is pressed. There can be other reasons for the Yamaha golf cart not moving though you hear the click.

What to do if your G9 golf cart is not clicking?

If you find your G9 Yamaha golf cart not starting nor clicking, check the key components for damage. If you find the parts to in good condition, check the brushes in the starter/generator.

What is a faulty controller?

The controller is one major component that may have to be replaced. A faulty controller can stall the cart and the click you hear must be from the solenoid. Test the solenoid to see if it is functioning properly. You will require a multimeter, preferably a digital one, or a DVM for this.

How to check solenoid on G9 Yamaha?

The solenoid can be checked using an old screwdriver to jump the terminals. Your G9 Yamaha golf cart’s key must be in the start position. If the starter turns when you do this, your solenoid needs to be replaced. You must be careful while doing this crude test; there could be sparks when the two terminals touch.

Why is my solenoid not clicking?

The reason why the solenoid is not clicking could be that it is faulty or has no grounding. Experts recommend checking all wiring and cable connections to rule out this possibility. Batteries on your G16 Yamaha golf carts should raise sufficient power to reach the solenoid and the starter/generator.

What are the problems with electric golf carts?

Electric golf carts have two areas where problems usually occur, the batteries and the motor. Before you spend a lot of time and money waiting on a repairman or taking your electric golf cart to the shop, take a few seconds to troubleshoot the cart on your own.

How to charge a golf cart?

Step 1. Test the wall socket where you charge your cart. Every golf cart has a built-in charger that connects to a wall socket. Take your wall socket 120-volt tester and check the actual socket that you use to charge the cart itself. Plug in your 120-volt tester and make sure the actual wall socket is good. If there is no voltage reading, your ...

What to do if your socket is not reading voltage?

If there is no voltage reading, your socket is bad and either needs to be replaced or the circuit breaker needs to be reset. You can reset the circuit breaker by flipping all the switches in your breaker box. An electrician should replace the socket.

Where is the electric motor on a golf cart?

Located under a panel at the back of your golf cart will be the electric motor. The panel will be held in place by four or six screws. Use your screwdriver to remove these, turning them counterclockwise.

Where are the batteries in a car charger?

If you are getting power to the charger, it's time to check the batteries. Most batteries are located under the seat, which flips up for access. Grab a hold of the back of your seat and flip it up to expose the batteries. There will be a row of batteries. Each one of these need to be checked.

Why won't my electric golf cart start?

Today, we'll look at the most common problems with electric golf carts, and how you can prevent or repair them. 1. Batteries That Break Down or Lose Charge. If your golf cart won't start, the first thing we suggest it checking your battery! Electric golf cart batteries need to be charged and have water added regularly.

Why is my golf cart ignition not working?

If your ignition has problems, it's almost certainly due to wear and tear or the age of your golf cart. Wires can become loose and lose the connection between the switch and the battery, or they may require replacement when they wear out or break over time.

What is the solenoid on a golf cart?

The solenoid is a cylindrical coil of wire that works as the magnet carrying an electric current. Basically, when you start up your golf cart, the solenoid is the reason for the clicking sound you hear when engaging the acceleration pedal. This sound is a good thing!

What is a direction switch on a golf cart?

Direction Switch. The direction switch simply lets you control whether your golf cart is in forward or reverse. One of the most frequently used parts on a golf cart, it's heavily prone to wear and tear and breaking down over time.

Do electric golf carts run quietly?

They generally run more quietly than gasoline-powered golf carts and ATVs do, and keeping them moving is as simple as keeping up with preventative maintenance and maintaining a full charge. However, electric golf carts do have their share of unique concerns and potential issues that you'll want to keep an eye out for.

Do you need to replace a golf cart battery?

If you purchase a preowned electric golf cart, be sure to ask about the age of the battery before you buy. You may not need to replace your battery for a long time, but the older a golf cart is, the more prone it may be to corrosion.

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