Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we’re using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn’t have one, set it for ohms.
Full Answer
How do you test the motor on a golf cart?
How to Test a Golf Cart Motor. 1 Step 1 - Test the Source of Power. Before you check the motor itself, first test the source of the power: the wall socket where you charge it. Take a ... 2 Step 2 - Check the Batteries. 3 Step 3 - Uncover the Motor. 4 Step 4 - Detach the Wires. 5 Step 5 - Check the Terminals.
How to connect a battery meter to a golf carts ignition?
Next step will be to connect the wire to the signal terminal on the meter to the ignition. You will need to add a jumper from the ignition on /off switch to the tab on the bottom of the battery gauge which is a signal wire. This way the meter only comes on when you turn the golf carts ignition on.
Where is the motor located on a golf cart?
Finally, its time to check the motor itself. This will be located under a panel, usually at the back of the cart. This panel will be held on with four screws, so just make quick work of them with your screwdriver, and set everything aside in a safe place on a towel.
How do you test a golf cart voltage reducer?
An alternative is tracking down the input voltage on a golf cart voltage reducer that are on some custom golf carts that have other 12v accessories like stereo or lights. Next step will be to connect the wire to the signal terminal on the meter to the ignition.
How do I test my golf cart motor?
0:251:28Testing an electric golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipNegative 2 a1. And there we have it one wheel peel. But it's working brakes might be a little stickyMoreNegative 2 a1. And there we have it one wheel peel. But it's working brakes might be a little sticky on that side.
How do you diagnose a bad golf cart motor?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
How do you test a club car 48 volt motor?
3:4537:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipWith your vom set at DC volts place the red positive probe on the positive terminal of batteryMoreWith your vom set at DC volts place the red positive probe on the positive terminal of battery number 1 and the black negative probe on the negative terminal of battery number.
How do you test a golf cart motor with a jump box?
3:5410:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou just want to connect the two together with this again a2 to s1 with this jumper cable. And youMoreYou just want to connect the two together with this again a2 to s1 with this jumper cable. And you want to take the battery box or positive cable and put it on the s2.
How do you test a motor for continuity?
Start by completely disconnecting the spindle motor from all power sources. Check each wire, including T1, T2, T3 and the ground wire. If the reading is infinite, your motor should be fine. If you get a zero reading or any continuity reading, you have either a motor problem or a cable problem.
How do you test a solenoid on a golf cart with a multimeter?
Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.
How do you Ohm a golf cart motor?
1:053:48How to test, wire and run a Series Wound motor! - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you see what you're doing is you're flipping clarity of either the um armature. Or you'reMoreSo you see what you're doing is you're flipping clarity of either the um armature. Or you're flipping the clarity of the fields. Put them back in series and it'll spin the opposite. Direction.
How do I reset my club car motor?
Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...
How do I find a short in my golf cart?
0:412:06How To Find Electrical Shorts - YouTubeYouTubeStart of suggested clipEnd of suggested clipKeep pulling out fuses until the light goes out now the light's gone out so that's the circuit thatMoreKeep pulling out fuses until the light goes out now the light's gone out so that's the circuit that has the short in it then you look on the top of the fuse box this for the cigarette lighter.
What are the 4 terminals on a golf cart motor?
If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.
How do you reset the motor on a EZ Go golf cart?
Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button. Push the button to reset the motor. Put the panel in place and secure it with the screws.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
Safety First!
Let’s head to the garage together. Let’s first talk safety, nothing serious here but if you do decide to install on the dash of your golf cart, power tools will make the job a lot easier.
What you will need
You will need a few tools and some supplies for this little job installing your golf cart battery gauge.
Step by Step – How to Install Your New Golf Cart Battery Meter
First let’s determine where you intend to mount the golf cart battery meter?
What to do if your motor has an S terminal?
If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal, to the A-1 terminal for no continuity. These continuity tests will help you determine where the problems with your motor lie.
How to check if a battery is working?
Insert the screwdriver into the slot on a clamp and turn counterclockwise to remove it. Repeat this step with the other clamp. Then, test the voltage of the battery by touching each side of the wires to your 12-volt tester. This needs to be done to check all the batteries, as even one not working can cause your motor to malfunction. Don’t forget to remove the clamps before testing the other batteries as well. If at any time the tester shows less than 12 volts, the batteries need to be replaced.
What is the most important part of a golf cart?
Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...
How much horsepower does a golf cart need?
These vehicles will have motors with 5 to 10 horsepower, and controllers that can deliver 300 to 600 AMPS.
What does a battery controller do?
With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
Why is a speed controller important?
The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.
What is the function of a speed controller?
In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. Battery Current Limiter: This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage.
Can you program a speed controller yourself?
Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy.
Do AC motors require a sensor?
Device Support on SPF ( Speed of Position Feedback): AC motors can require a sensor in order for the controller to operate smoothly and efficiently.
How to install a golf cart battery meter?
Steps to install a golf cart battery meter are: Select and obtain your battery gauge meter. Once you have the meter of your choice, select the mounting location. Disconnect the positive terminal on the battery bank. Prepare the opening if you are mounting in the dash. Run the wires from the meter location to the battery terminal points.
What is a digital meter on a golf cart?
The digital meters will give you a number or a moving bar display a partial charge to a full charge. A battery meter is a great accessory to add to your golf cart and it only requires a minimum amount of skill to install it yourself.
What is a battery meter?
A battery meter (or battery gauge) is a device you add to your electric golf cart to read the state of charge level for your battery bank. They come in either analog or digital, square or round, surface or in-dash mount. Battery meters indicate the voltage level of your battery bank and inform you when it is time to recharge.
How many wires are needed for a battery meter?
LED and digital style battery meters only come with about 6 to 12 in of wire pigtails, so you will need to add extra wire to reach the terminals necessary to power the meter.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.
Can you put a battery meter in the dash?
Once you have acquired your battery meter, you will need to locate the best place on your dash to mount it, either surface mounted or in-dash. If it is a square LED type, you can surface-mount or put it in-dash. If it is a round gauge (analog or digital) it will need to be in-dash to look it’s best.
