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how to wire a 72 volt golf cart

by Zachary Beahan Published 2 years ago Updated 1 year ago
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Step 1 Attach the ground wire to the chassis of the golf cart. Step 2 Attach the positive terminal of the battery to the positive terminal of the battery. Turn off the E Z Go golf cart and remove the negative battery terminal.

Full Answer

Where can I buy battery cables for my Petes golf cart?

Our team is always happy to advise you. And, should you need Battery Cables or Charger Wires, Battery Hold Down Brackets, or even Golf Cart Battery Watering Systems, these items are all available at www.PetesGolfCarts.com. Remember, all orders over $99 always ship free.

How do you test a golf cart battery with a voltmeter?

Locate the batteries below the seat of the cart. Connect the red probe of the voltmeter to the positive terminal of the battery. Then connect black probe to the negative terminal of the battery. Set the voltmeter to 20V after turning it ON. Check the voltmeter reading without acceleration.

How do I replace the battery in my golf cart?

1 Locate the battery hatch cover under the cart’s front hood or below the seat and open it. ... 2 Remove one of the cables connected to any of the battery terminals. ... 3 Connect the B-terminal of the voltage reducer to the negative terminal of the first battery. More items...

How do you connect a voltage reducer to a golf cart?

Connect the -12-volt terminal of the voltage reducer to the same accessory’s ground wire. The ground wire is generally black. Reconnect the cable disconnected earlier in Step 2. Put the front hood or seat back in place and keep the cushion in its position over the cart seat.

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How fast is a 72-volt golf cart?

19 mphE-Z-GO 72-Volt Express S4FrameWelded steel with E-coat & DuraShield powder coatSpeedUp to 19 mph +/- 0.5 mph (Up to 30.6 kph +/- 0.8 kph)SteeringSelf-compensating rack and pinionSuspensionLeaf springs with hydraulic shock absorbersService BrakeRear wheel mechanical self-adjusting drum brakes24 more rows

Do they make a 72-volt golf cart?

Although both a 48-volt and 72-volt golf car make great hunting vehicles and offer an elevated experience on the golf course, one is superior to the other. Here, we'll discuss the pros and cons of both vehicles.

How do you hook up an electric golf cart battery?

The main positive lead for the battery bank coming from the frame of the cart will connect to the positive terminal of the first battery in the bank. Then, connect a cable from the negative terminal of the first battery to the positive terminal of the subsequent battery in the bank.

How are electric golf carts wired?

Technically, most electric golf cart battery banks use series wiring. The 36-volts club car golf cart wiring requires a set of six batteries of 6 volts capacity each. You will also need five equal size connection cables.

Which is better 48 volt or 72-volt golf cart?

48-volts are a popular option as they are more affordable to maintain, and they deliver a moderate level of power. The 72-volt options are more powerful and can deliver accelerated speeds for longer. However, they require more battery packs than a 48-volt cart, increasing the upfront and maintenance costs.

Who makes a 72-volt golf cart?

GET MORE OUT OF EVERY RIDE With the E‑Z‑GO® 72-volt technology, your ride gets boosted by unmatched power, range and efficiency. Now, no matter where the road, trail or curiosity leads you, you'll elevate every moment.

How do you wire 3 12 volt batteries in a golf cart?

2:544:2012 volt battery in a 36 volt golf cart. - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe haven't killed it yet. So way I'm doing that swap. Give it a try so 36 volt easy go to mentionMoreWe haven't killed it yet. So way I'm doing that swap. Give it a try so 36 volt easy go to mention with these batteries. These are deep cycle deep cycle power you have to get deep cycle batteries.

How do you hook up 4 12 volt golf cart batteries?

0:423:39Using 12v Batteries in a 48v Golf Cart, instead of 8 / 6 volt ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then positive to negative positive to negative positive to negative and then positive to theMoreAnd then positive to negative positive to negative positive to negative and then positive to the motor and by hooking them up in series you simply add up the volts.

How do you wire a 6 battery golf cart?

To connect six 6 volt batteries together in series, start with the main positive or negative of the battery bank. For this example, start with the battery bank main positive to connect six 6 volt batteries in series to form a 36 volt bank.

What are the 4 terminals on a golf cart motor?

If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.

Does an electric golf cart have a voltage regulator?

A golf car voltage regulator is one of the most important parts of a golf cart. The voltage regulator helps to limit and regulate the power that is sent to a golf cart battery for its recharge. When you start your golf cart, the starter generator performs the role of a starter motor and causes the engine to start.

What kind of wire is used for golf carts?

Most cart manufacturers use 6 AWG cables.

How do you hook up a 36 volt golf cart battery?

2:494:34Reviewing Battery Install of a 36 Volt Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clip30 36 volt by boats tied in series. And. So the wire coming from the negative side goes to down toMore30 36 volt by boats tied in series. And. So the wire coming from the negative side goes to down to the to the actually to the motor set in there.

How do you put batteries in a 48 volt Club Car?

4:237:518v T875 Battery Installation on Club Car Precedent, Tempo, Onward 48v ...YouTubeStart of suggested clipEnd of suggested clipSo that's not the way it's supposed to be hooked up it's always going to be they're in series soMoreSo that's not the way it's supposed to be hooked up it's always going to be they're in series so it's always going to go. Positive to negative or negative to positive um.

How do I put batteries in my EZ Go golf cart?

3:435:28How to Replace Your Batteries in a EZGO RXV Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow the top ones are secure. Let's get the bolts on the side. Install cables positive to negativeMoreNow the top ones are secure. Let's get the bolts on the side. Install cables positive to negative then put the nuts back on and tight once this is done snug them all down but do not over tighten.

Are golf cart batteries in series or parallel?

seriesElectric golf carts are a good example of an application that use batteries wired in series to increase voltage. Electric golf carts, are powered by drive motors that are typically 36 volt and require six (6-volt) batteries connected in series.

Series vs. Parallel

Two simple statements govern the rules for series versus parallel battery bank wiring. In a series circuit, the current through each of the batteries is the same. Also, the voltage across the circuit is the sum of the voltages across each component. In a parallel circuit, the voltage across each of the components is the same.

36V Battery Bank

If connected properly in a series circuit as shown, you should be able to test across the battery bank main positive and main negative terminals with a voltmeter and get a reading equal to the sum of each battery. In this example, your reading should equal 36 volts (6×6 = 36).

48V Battery Bank

A 48 volt golf cart battery bank wired in a series circuit is also very common in this industry. However, there are several combinations of individual battery voltages which can provide 48 volts. These combinations include the following:

How much voltage should be used on a club car golf cart?

Testing the voltage reducer on a gas Club Car golf cart. The voltage should not increase more than 14.5V when accelerating the Club Car golf cart since this is important for maintaining a long life for the battery. The voltage reducer ensures the same.

What does 12V mean on a golf cart?

If this reading is 12V, then it means that the battery is in good condition. Accelerate the golf cart and recheck the voltmeter reading. Ideally, it should show a reading between 14 to 16V. But if it still shows 12V, then there is a problem with the battery, and the reducer isn’t functioning correctly.

What does a voltage reducer do on a golf cart?

The purpose of a golf cart voltage reducer is to reduce the amount and strength of (voltage that goes into your battery. This will help prevent overcharging and damage to the batteries.

Where is the voltage reducer located on an EZGO golf cart?

The voltage reducer is found next to the battery and under the cart’s seat in an EZGO golf cart. The reducer is often wrapped in a black plastic shield with three wires coming out of it.

How to check a Yamaha golf cart voltage reducer?

To test the voltage reducer on a Yamaha golf cart, check the reading on the voltmeter without accelerating the golf cart. If the reading is more than 15V, it means that the battery is overcharged.

What to do if your golf cart voltage reducer is below 14 volts?

If the above reading is below 14 volts, stop the golf cart and remove the wire connection above the starter generator.

How to test a gas Ezgo golf cart?

To test the voltage reducer on a gas EZGO golf cart, put the golf cart in neutral and activate the hand brake. If the voltmeter reading is between 14 to 16 volts, this means the voltage reducer is working.

How to install golf cart lights?

Step 1. Disconnect the chassis black wire from the negative battery terminal on your golf cart. Then, mount your lights on either the front bumper or top of your golf cart if your cart has a roll bar. If it does not have a roll bar, then clamping the lights to the front bumper is the next best place to install the lights. Step 2.

Why don't golf carts have lights?

By Jackson Lewis. Most golf carts do not come with lights because their primary use is for the day on golf courses. A lot of people have begun using golf carts to get around large areas at work and at homes with large yards.

How to test a light switch?

Set the toggle switch in the mounting hole previously drilled. Then, re-connect the negative battery terminal. Test the light by turning the light switch to the "on" or "up" position and your lights are now setup.

Do you need a mechanic to install lights on a golf cart?

If you use your golf cart at night for transportation, you should install lights to help you see where you are driving. You do not need to hire a mechanic to install lights on your golf cart. You can install lights on your cart in an afternoon.

What is a golf cart?

Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf...

When did golf carts evolve?

Club Car Golf carts have evolved many times since 1975, and although the basic electrical design has stayed close to the same, there are small differences. These differences are important when troubleshooting your cart.

What is a golf cart?

Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf...

How are 1976 to 1978 cars different from 1975?

The 1976 to 1978 Models are different from the 1975 models in that the front batteries are changed in orientation, as shown below. Wiring is essentially the same until 1979.

What is the solenoid used in a circuit?

Solenoid “A” is used in this circuit to switch from 18-volts parallel to 36-volts series. “F” and “R” are used to control forward and reverse, and Solenoid “C” is used to pass through the Resistor, or to bypass it (i.e. first and third speeds). Therefore the resistor/voltage combinations are as follows:

How many solenoids are in a 67-78?

There are five solenoids on the 67-78 instead of the six used in the previous years. The battery arrangement changed as well from the 4 + 2 to the 3 + 3 configuration.

What is a speed switch diode?

Speed Switch Diode – Allows current from Speed Switch to third Speed Switch Contact and on to Solenoid “B” and “F”

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