Where can I buy replacement solenoids for my golf cart?
Solenoids are one of the cheaper components to replace on a golf cart, and it is a great idea to have at least one on hand in your work area. You can find a variety of replacement solenoids for your particular model on Amazon. link to How Does A Golf Cart Work? - Complete Guide To Understanding It (2021) How Does A Golf Cart Work?
How do you troubleshoot an EZ GO golf cart solenoid?
EZ Go golf Cart Solenoid Troubleshooting. Try out the steps listed below to help troubleshoot the solenoid found in your EZ Go golf cart: Check to confirm if all the cable connections and wires are in place, as well as secure and tight. You must disconnect the negative battery cable before taking off the controller cover.
Why is the solenoid on my golf cart not working?
The solenoid clicks and works sometimes, and sometimes it doesn’t. This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
How do you fix a low voltage solenoid?
Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.
Can you run a golf cart without a solenoid?
A faulty solenoid could not only leave you without a functioning golf cart but poses a safety risk. It could also result in further damage to the starter, the golf cart solenoid diode, and other parts of the golf cart's dimension. This will mean additional repair costs.
How do you check a solenoid on a golf cart?
Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.
How do you wire a solenoid on a golf cart?
0:062:30Heavy Duty Solenoid Installation How-To - DIY Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipThere we'll have our resistor. So what we're going to do is go to remove our to activation circuitMoreThere we'll have our resistor. So what we're going to do is go to remove our to activation circuit wires we have our negative. And now we're positive. And if will notice the diode.
Can I use any solenoid on my golf cart?
If it's between 0 to 0.4 ohms, your solenoid is still in good shape. If it's above that, it's time for a replacement. Finally, remember to buy a solenoid that's compatible with the voltage in your golf cart. Usually, that means you'll need a 36-volt option or a 48-volt option.
What are the symptoms of a bad solenoid in a golf cart?
On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle's ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click.
How do you change a solenoid on a golf cart?
1:305:38Replace Solenoid in Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you start by removing the bolts that actually hold the solenoid to your golf cart wherever thatMoreSo you start by removing the bolts that actually hold the solenoid to your golf cart wherever that might be. And one of the tips i also like to mention is hold up your new solenoid.
How many wires are connected to a solenoid?
A solenoid consists of a single electrical component, namely its coil. The coil requires only the connection of two wires running to the live and neutral points of the power supply in the case of an alternating current (AC) solenoid or the positive and negative points of a direct current (DC) example.
Is there a positive and negative on a golf cart solenoid?
In a 2002 EZGO TXT PDS golf cart, the yellow wire is connected to the positive side small terminal of the solenoid. The blue wire is connected to the negative side small terminal of the solenoid. The red wire connection is done to the large terminal post that is closer to the battery.
Can you bypass a solenoid?
5:037:29Solenoid Bypass - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery. Then you're not doing anything with the solenoid.
How do you check if a solenoid is working?
0:441:43How to use a Multimeter: Solenoid Testing - Purkeys - YouTubeYouTubeStart of suggested clipEnd of suggested clipShould not get a reading so the coal resistance is inspect and also it is not a grounded coil so IMoreShould not get a reading so the coal resistance is inspect and also it is not a grounded coil so I know that part of this max which is good why is important he's a multimeter if you use a multimeter.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
What does the resistor do on a golf cart solenoid?
Prevents arcing across your solenoid terminals and keeps your electrical system safe.
What Does A Solenoid In A Golf Cart Do?
In the early 1960s, a bank of solenoids was used in electric carts to redirect electrical power of different voltages, or through a resistor, to vary the speed of the electric motor. The number of single-action solenoids (4-terminal solenoids) used in each golf cart was reduced with the advent of dual-action solenoids (6-terminal solenoids).
How to tell if solenoid is bad on golf cart?
The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.
Why doesn't my golf cart solenoid click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
What to test before testing golf cart solenoid?
BEFORE testing the golf cart solenoid, test both the accelerator micro switch and the key switch. These components are both wired into the control circuit of the solenoid and if they are faulty, the solenoid will not operate.
How to check if a battery is low?
First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.
What happens if the solenoid is not zero?
There should be zero ohms. If the reading is not zero, then the solenoid is stuck and needs to be replaced.
Why does my solenoid stop working?
A common cause of failure in a solenoid is an improper loosening and tightening of the terminals. You must use TWO 1/2″ wrenches when attaching the cable on the large terminal posts…one to hold the nut closest to the solenoid body to prevent it from twisting inside the unit and the other to turn the outside nut.
What is a golf cart solenoid?
What is a golf cart solenoid? A golf cart solenoid is a relay switch used in golf carts. This switch controls a high power circuit with the help of a low power circuit. The solenoid pushes a rod that closes a circuit with a magnetic coil. This creates an electric current which moves the cart.
What is a solenoid in a golf cart?
A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.
How to get a golf cart going without a glitch?
To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.
What does the inductive throttle sensor do on a golf cart?
When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.
Why is my golf cart not clicking?
This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.
Why does my solenoid not work?
This is because the solenoid fails to derive the required electricity for functioning because of a worn-out coil, loose connections or a weak battery.
Why does my gas cart not turn over?
In a gas cart, a bad solenoid prevents the starter from being engaged and therefore results in the engine not turning over.
Where are the solenoids on a golf cart?
Most golf cart solenoids will be found under the seat with four wires connected to it. It should look like this.
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
Where is my solenoid?
Now that we have an idea of the solenoid’s job, it’ll be a lot easier to diagnose the solenoid in the case of no start or no go. Of course, before you get your tester out, it may be a good idea to know where the solenoid is and what it looks like.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What is a solenoid relay?
Good question! A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart.
What happens if a solenoid reads infinity?
If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
How many volts does a golf cart have?
NOTE: When buying a new solenoid, be sure to buy one that matches your cart's voltage. Most golf carts are either 36 volt s or 48 volts. The voltage will usually be written on the side of the solenoid.
What voltage is applied to the two small terminals to activate the solenoid?
Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.
How to check a solenoid?
Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.
What happens if a voltmeter shows full battery voltage?
If the voltmeter shows full battery voltage, and there is no click, the coil inside the solenoid has failed and will need to be replaced.
What are the symptoms of a bad solenoid on a golf cart?
In addition, the spring that pulls the pinion back to its resting position could wear down leaving the starter engaged continuously. (Starters are supposed to get the flywheel moving, then back out of position – disengage.)
What does it mean when a golf cart solenoid goes bad?
Technically, in fact, a solenoid is a shape – a shape in which the length of something coiled is longer than the diameter of the coils. In engine starters, this refers to the smaller motor ...
Why does my golf cart make clicking sounds?
On a gas golf cart, the most common symptom is the starter failing to engage – so the engine doesn’t turn over – while all you hear a series of very futile clicking sounds.
How to check ohms of a cable?
Once you’ve disconnected the cables safely – using your multimeter – use the voltmeter on the ohms setting and touch each large terminal with the probes with the key turned off. You should get a zero reading.
Why does my solenoid wear out?
Like any switch that relies on wiring, the solenoid could also just wear out due to overheating. This might cause it to fail to retrieve the pinion gear.
What does a solenoid do when you turn the ignition?
Step by step, it looks like this: When you turn the ignition key, a small amount of electricity goes to the solenoid. The solenoid uses that small amount of juice to close two heavy-duty contacts that allows a large jolt of electricity to pass through the starter. The solenoid also sends a pinion gear forward, which is the device ...
What is the reading for a solenoid?
If you get a clicking sound, look for a reading of less than 0.4 ohms. If the reading is higher, the solenoid is not working and needs to be replaced.
How many volts does a golf cart solenoid have?
Important notice: buy a new solenoid that is fully compatible with the golf cart’s voltage. You are to opt for the solenoid with a 36-volt and 48-volt option. Usually, the voltage is written on the side of a solenoid. Check the old solenoid’s voltage if you have doubts.
How to check solenoid if you own a gas golf cart?
The starter may continue working, even with the ignition turned off. Make sure to check the spring – it shouldn’t be worn down, to pull the pinion back to the neutral position. Otherwise, the starter may not disengage and work all the time.
What are the symptoms of a bad solenoid on a golf cart?
There are a few signs that a golf cart has problems because of a bad solenoid. You may have even one of these signs detected to become worried. Don’t ignore the following symptoms of a bad solenoid! Ignoring these issues will only make them worse and worse. For instance, a bad solenoid may result in buying a new starter.
Why does my golf cart solenoid click?
The reason is the burned contacts or contacts not connecting. Not enough voltage is also a common reason due to a low battery;
How to tell if a golf cart solenoid is bad?
There are certain symptoms of the bad solenoid on an electric golf cart. The lack of any clicking noise when starting the cart’ s ignition. The clicks must be heard each time when you switch on and off the ignition. If you don’t hear any clicks, then the solenoid may no longer send electric power to the golf cart.
How many posts does a solenoid have?
1. A standard solenoid has four posts – terminals (two large and two small ones). The battery voltage is connected to 2 small terminals. They activate the solenoid that is a switch for 2 large terminals working together. Sometimes 2 large terminals fail to work, causing a malfunction due to a bad solenoid. There is a place where you need to start checking a solenoid.
Why is a solenoid important?
A solenoid is important, that is why when it gets broken, serious problems must be expected. Especially, if you use a battery-powered golf cart, a bad solenoid break downs frequently.
What is a solenoid on a golf cart?
The solenoid on a golf cart, be it gas or electric, is a simple yet critical component, It is often appropriately referred to as the heart of the golf cart. Without getting too complicated, at this stage, it is responsible for transferring power to the vehicle.
Where is the solenoid located on a golf cart?
You will need to know the club car solenoid location. In almost all golf carts, you will find it under the seat. It is easy to find and easy to identify. You will note 2 large terminals and 2 smaller terminals.
Why does my golf cart solenoid not move?
It could be faulty, worn out, or have a loose connection. The contacts could have overheated which not only causes problems and damage but is also a potential danger. If you find that the golf cart solenoid just clicks but does not move it could be one of several issues and more diagnostics will be necessary.
How to read ohms on a voltmeter?
Using the ohms feature on the voltmeter or multimeter make contact with probes on the larger terminals. What you should see is a reading of zero. Once that is checked, you want to set the key to the on position and the cart set in drive. Repeat the process.
How to tell if solenoid is faulty?
Apply pressure to the pedal, and listen. What you want to hear is a clicking sound. If this happens, check the reading on your instrument. You want a reading of under 0.4 ohms. Anything above that indicates that the solenoid is faulty and needs replacing.
Why is my cart not clicking?
If you do not hear this sound there could well be a problem. No click and the cart not starting is most likely to be the result of a faulty solenoid.
What is wrong with gas golf carts?
This also prevents it from returning to a stop position. Electric golf carts are also prone to solenoid issues although they are slightly less prevalent than with gas models.
