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what can make golf cart charger make plug in hot

by Vergie Cronin II Published 2 years ago Updated 1 year ago
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  • First of all, ensure that the battery cables are correctly connected. A bad connection can cause the battery to become overheated, which will make the charger hot too.
  • Failing to maintain optimal water levels will certainly create overheating issues! Every battery should show a line marked. ...
  • The golf cart battery needs some space to breathe. Ensure wires are free of its surroundings and lay the charger flat on a hard surface. ...

There can be numerous reasons why a golf cart charger may get hot. As electrical power flows from one terminal source to another, the golf cart typically gets a little warm. However, overcharging and straining the battery forces the battery to get excessively hot.

Can You charge a golf cart battery with a car charger?

Even if you are able to drive your golf cart and even if you just got brand new batteries, we'd suggest getting a 6V OR 12V CAR BATTERY CHARGER AND MANUALLY CHARGING UP THE GOLF CART BATTERIES FOR A COUPLE MINUTES EACH. This process should give the batteries enough voltage so that your golf cart battery charger can then take over.

Why does my golf cart battery get too hot?

Loose battery connections and dirty terminals are the main reason why your golf cart battery will get too hot. A battery that feels too hot while charging usually means that the water level is too low.

Why won't my cart charge when plugged in?

Bad Batteries: IN GENERAL, if the charger doesn't kick on or show any signs of life when you plug it into your cart, this is most likely a battery/connection issue. Bad Charger: IN GENERAL, if the charger kicks on, but doesn't charge fully or kicks off soon after, this is likely a charger issue.

What does a red light mean on a golf cart Charger?

Occasionally a red fault light on a golf cart charger can mean that the batteries do not have enough voltage in them to allow the charger to kick on (see Charging Dead Golf Cart Batteries above).

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What causes a battery charger to get hot?

Generally, when converting the alternating current to direct current, a normal battery charger is capable of transmitting around 70% of electric current, while the other 30% is converted to heat energy and is diffused. This is what causes the heating up of your battery charger when it's charging your phone.

How do I know if my golf cart charger is bad?

Bad Charger: IN GENERAL, if the charger kicks on, but doesn't charge fully or kicks off soon after, this is likely a charger issue. If the charger makes a loud clicking noise, this is likely a battery charger issue.

Should I keep my golf cart charger plugged in all the time?

Manufacturers suggest leaving your golf cart plugged in all of the time while using an auto battery charger, as it will keep the batteries fully charged and always available. If batteries are not charged for prolonged storage, they may damage over time and deliver less capacity.

Why do golf cart batteries boil charging?

The reason behind the bubbling or gurgling sound of the golf cart batteries is the gases that are present in the batteries. When charging your golf cart batteries, the amperage exceeds the level of the natural absorption rate, which could later cause the battery to overheat.

How do I test my golf cart charger?

Turn on the Charger – Once you have the voltmeter attached to your battery charger, turn on the charger to read the electrical output. Typically, the needle on the voltmeter will move from left to right – with right being higher – to gauge the amps produced. A reading of about 36 amps is typical for a battery charger.

Can you repair a golf cart charger?

Golf cart chargers are relatively simple to repair, and for most common failures, they can be easily and inexpensively fixed. Other, more significant failures - like a faulty circuit board or burned up transformer - can get a little more complicated and more expensive.

Should a golf cart charger get hot?

It is entirely normal for golf cart chargers to get hot while charging them golf cart batteries. When the golf cart battery charger is plugged in, it gets hot and produces an odor. The heat from the golf cart charger is normal when used for long continuous hours.

How long should I leave my golf cart plugged in?

Charge your batteries for 8 to 10 hours with the proper style of golf cart battery charger. The best practice is to charge overnight after you are done using your cart for the day. Even if you only used the cart for 5 minutes, you'll want to give the golf cart batteries a good charge.

What happens if you overcharge golf cart batteries?

Charge the battery. Letting golf cart batteries run down until near-empty or totally dead will damage them over time just as much as overcharging them.

Can a golf cart battery explode?

The average cart is powered by lead acid batteries which are positioned underneath the seat. It isn't uncommon to fold back the seat of the cart and find all 6 batteries desperately in need of fluid. When batteries run dry, they can smoke and even explode.

What should my golf cart charger read when fully charged?

If the batteries are full, the ammeter reading will quickly drop below 15 amps. As the batteries charge the ammeter read out will eventually drop to about 2 or 3 amps. This indicates a near full charge in the batteries.

What does it mean when a battery is boiling?

If the machine is just used for a few minutes then charged again, these algorithms will force extra overcharge into the batteries, causing additional boiling, but also serving to equalize the pack.

How do I know if my club car charger is working?

If the Club Car's computer is working correctly, the relay should make a “click” sound when you plug in your charger. If it does not, then you could easily have a blown fuse. If you check the fuse and it is okay, then you could also have a damaged relay, although this is rare.

How do you check if a battery charger is working?

Running a test on your battery charger is an easy process.Plug in your charger to an electrical outlet. ... Turn on your voltmeter unit. ... Take a battery or battery pack that's compatible to your battery charger. ... Check the readout on the voltmeter and see where the pointer is indicating to.More items...

How do you troubleshoot a battery charger?

5 Troubleshooting Tips for Your Car Battery ChargerCheck the outlets. There are three ways to determine if the outlets are causing problems to your jump starter. ... See if your battery is in good shape. ... Inspect the charger for signs of damage. ... Check for corrosion or rust. ... Clean your charger.

How do I reset my club battery charger?

Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...

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How Do I Troubleshoot My Golf Cart Battery Charger if It Isn't Working?

Just so you know, this situation happens EVERYDAY. The first question we always ask is, how long has it been since you've charged your batteries? We ask this because often times if it has been a while (a couple weeks or more), or if you just got brand new batteries, or if your batteries have been really run down recently, it is possible that the batteries may not have enough voltage in them for the charger to start working. An automatic golf cart battery charger needs a minimal amount of voltage in the golf cart battery to even start working. They need somewhere in the range of 20-35 volts in the batteries to allow the chargers to know that they are connected up to batteries and to kick on.

Where on the golf cart do I install a Lester on-board battery charger?

Some find that they can fit the on-board charger under the seat. This will really depend on the cart's specific battery configuration (x4 12V's, x6 6V's, x6 8V's or x8 6V's). Others will put the onboard charger on the little cubby area below the rear seat (if they have one). The Lester Summit onboard chargers that we sell have the following dimensions: L 10.95" x W 7.3" x H 4.75" and are pre-drilled mounting holes on the sides. Here are links to each: 48V Onboard Charger and 36V Onboard Charger.

What are some symptoms of a bad golf cart battery charger vs. bad batteries?

Bad Batteries: IN GENERAL, if the charger doesn't kick on or show any signs of life when you plug it into your cart, this is most likely a battery/connection issue. Learn more about the signs of a bad golf cart battery.

Will the golf cart charger automatically stop charging once the batteries are fully charged?

Yes. All automatic chargers are designed to charge your batteries until they are fully charged and then stop charging. So you do not need to manually shut off the charger or worry about overcharging your batteries. All Lester chargers are made with a number of internal safety mechanisms that ensure that they will never overcharge batteries.

What if I charge my batteries until my battery charger stops charging, but my golf cart won’t drive very far?

You probably need to test your batteries and likely will need to get new golf cart batteries.

How long does it take to charge a golf cart?

It depends on three factors, 1) the quality of your batteries, 2) how discharged your batteries are and 3) the quality of your charger. If you have 5 year old batteries that are very discharged and you have a lightweight 2-5 amp charger, it may take a very long time (10 hours or more). If you have brand new batteries, they are 20-30% discharged and you've got a heavy-duty charger, it can be pretty quick (1-3 hours). Again, it depends on all of the above factors, so it really could vary quite a bit.

Should I charge the golf cart after each use?

Yes. It is healthy for the batteries to be fully charged at all times. So, you should charge your golf cart every night. Automatic golf cart chargers will shut off once the batteries are fully charged, so there isn't a concern that they will be over charged.

Why is my charger hot?

First of all, ensure that the battery cables are correctly connected. A bad connection can cause the battery to become overheated, which will make the charger hot too.

How to keep a golf cart battery from overheating?

The golf cart battery needs some space to breathe. Ensure wires are free of its surroundings and lay the charger flat on a hard surface. Failing to create a good environment for the battery will likely cause overheating.

Why does water boil in golf cart batteries?

Why Water in Wet-Cell Batteries Keeps Boiling While Charging. There are multiple reasons for the water in wet cell batteries to boil. Sometimes, you may have more water in your golf cart batteries than what is needed. According to some studies, there should be a gap of ¼ inch above the plates.

How far should the battery be from the plate on a golf cart?

According to some studies, there should be a gap of ¼ inch above the plates. Sometimes, your golf cart batteries are old and worn out. Such batteries fail to work efficiently and will eventually die. These factors will force your charger to add more pressure on the batteries to get them completely charged.

What does it mean when a golf cart battery is melted?

Melted batteries are signs that the user has failed to take proper care of the battery. Checking the cable connections from time to time, or working on the water level of the batteries are some points which the users have to check at regular intervals. While purchasing the golf cart or its battery, the manufacturer will introduce some maintenance tips to the buyers.

Why do golf cart batteries melt?

Why Do Golf Cart Battery Terminals Melt. The terminal of a golf cart battery will usually melt when connections become loose or dirty. To avoid terminals melting, ensure you use the correct size wires, and that limps, nuts and bolts are tightened securely.

How much torque does a golf cart battery need?

According to the majority of the golf cart battery manufacturers, the torque required falls between 85 to 100 and 5-inch pounds.

How many amps does a coach charger use?

That is based on the onboard wattage regulator for the outside outlets. However, the charger requires at least 15 amps.

Is the coach outlet wire too small?

The wire size on the coach outlets is probably too small to support a high amperage charger. Like you mentioned, the outlet is just an extension of the line from the coach to the supply box. Although the cable to the supply box is adequate, the coach is probably internally wired with 14 ga wire which is too light to carry the amperage.

Why does my golf cart get hot?

If you find a particular cable getting hotter than the other cables, check for the connection made with that cable. A bad or loose cable connection can cause it to get hot.

How to check if a golf cart battery is hot?

Use a multimeter and check the resistance of the battery wire that you find is quite hot. If you find that it has a low resistance, replace the wire with one that has a higher resistance, ensuring that it is well within limits prescribed for the golf cart.

What Causes Golf Cart Battery Terminals to Melt?

Just like the battery cables of your golf cart, the battery terminals also tend to melt. You must check them often and take the necessary measures to avoid damage to your golf cart.

Why does my golf cart battery melt?

The main reason why golf cart battery cables will melt is because of too much current passing through the jumper cable; resulting in overheating and melting. A poor contact connection or a missing ground strap between the chassis and the engine may also result in the melting of your golf cart battery cables. Alternatively, corrosion of either of ...

What happens if a golf cart battery leaks?

If you have a leaking battery, then corrosion is inevitable and it will affect the battery terminals. This will eventually seep into the posts and melt them. Check out for a battery terminal protector from your golf cart parts store. This is usually available in the form of a spray.

Why do battery cables melt?

Alternatively, corrosion of either of the above two can also be a reason for the battery cables to melt.

What causes a battery to melt down?

A stalled motor can cause the terminals of a battery to have a meltdown. It happens when a motor receives enough power to get started but it fails to turn. This is common when the cart is over a steep incline or a curb. It may be time to charge your battery and replace the melted terminals with new ones.

Two chargers, neither works

Just got my new golf cart battery charger in the mail. Super fast shipping but it doesn’t work either. My other charger just stopped working so I assumed it was the charger. Could there be something going on with my golf cart? The kids used it all weekend and ran it down to the point we had to push it into the garage.

Battery Desulfators

Thanks Pete for the fastest delivery I have ever had. I have installed my new Delta Q QUIQ 48 volt golf cart battery charger and everything is working. I have a question about the charger.

Why do electrical plugs run hot?

However, an electrical plug can run hot when something is plugged in if there is a problem with the wiring. Whether your circuit is overloaded or the wiring is faulty, let’s take a look at how you can safely fix your electrical plug.

Why does my power cord not trip?

If your circuit is not tripping, this is a major cause for concern. It could mean that the outlet is worn out and has loose contacts. It could also indicate that some wires may be touching.

How does an outlet overheat?

How an Outlet Overheats. An outlet gets its power from the circuit breaker in your home. When you plug in an appliance, power passe s through the plug our outlet to reach it. If the plug or outlet is loose, the electrical current will have to pass through an area with high electrical resistance. Most of this increased power will be converted ...

How to deal with a circuit that is drawing too much power?

To deal with this, check what the energy draw is from the appliances you have plugged in. Then check the Amps of that circuit. If they are drawing too much power, relocate them to an outlet that is on a different circuit . You should not pull any more than 80% of a circuit’s availability.

Why is my electrical outlet not tripping?

If your circuit is not tripping, this is a major cause for concern. It could mean that the outlet is worn out and has loose contacts. It could also indicate that some wires may be touching. A bad connection will allow the electrical current to flow through the wires even though there is resistance. This is going to cause the outlet to continue to heat up, greatly magnifying the risk of a fire.

What happens if you overload a circuit?

If you overload a circuit, then it is trying to draw more power than is safe and this excess of energy will heat the outlet.

Why is my electrical wire loose?

An Intermittent connection is usually the cause of loose wiring. If the outlet wiggles, this can loosen up the wires or even disconnect them. In that case, turn off the power to the outlet and remove the receptacle from the wall. You will want to check that the wires are securely connected.

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