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what causes corrision in battery cables on a 48 volt club car golf cart

by Prof. Jett Mueller Published 2 years ago Updated 2 years ago

Full Answer

What causes corrosion on golf cart batteries?

Corrosion on golf cart batteries is caused by sulfation which releases gases when the battery is charged to 50 percent or less capacity. There are chargers as well as special products that will reduce the chance of corrosion and keep your battery in great condition for years to come.

Why should I replace my golf cart battery cables?

Besides corrosion on the connections of the golf cart, it is also wise to check your cables and remove any corrosion from those as well. Having Golf Cart battery cables that are in good shape and work properly will be the difference between having your batteries run for years or having to replace your batteries and battery cables.

How does a golf cart battery charger work?

The basic objective is to just get some energy back into the batteries so the golf cart battery charger can sense the voltage present at the charger receptacle and turn itself on again to charge the golf cart and the batteries completely.

What causes battery terminals to melt on a golf cart?

A stalled motor can cause the terminals of a battery to have a meltdown. It happens when a motor receives enough power to get started but it fails to turn. This is common when the cart is over a steep incline or a curb. It may be time to charge your battery and replace the melted terminals with new ones.

Why do my golf cart battery cables keep corroding?

The recharging process of batteries produces gassing as a result of the breakdown of oxygen and hydrogen gas. This is the primary factor that causes corrosion on your battery cables, terminals, and other battery related metal parts.

Why does my battery cable keep getting corroded?

The most common cause of battery corrosion is when the battery acid causes a chemical reaction with the metal terminals. Corrosion typically looks like a flaky layer of brown, white, or green discoloration that sits on your battery terminals.

Why is there so much corrosion on my battery terminals?

The most common cause of battery corrosion is from electrolyte or electrolyte vapors emitting from the top of the battery. Hydrogen gas, which is naturally released from the battery may also allow the acidic electrolyte to condense on the top of the battery.

How do I clean corroded battery terminals on a golf cart?

0:094:24Easily Clean Battery Terminals | Remove Battery Corrosion FastYouTubeStart of suggested clipEnd of suggested clipHow to clean off your corroded battery terminals to get started just mix up some baking soda andMoreHow to clean off your corroded battery terminals to get started just mix up some baking soda and water. And then you'll just get it on there a little bit you'll see it working already.

How do I stop my battery terminals from corroding?

After removing the terminals, you can apply anti-corrosion washers or a small amount of dielectric grease on your battery's posts. Another great anti-corrosion chemical is the AMSOIL heavy-duty metal protector, which can also be used to prevent rust.

Does corrosion mean I need a new battery?

On other vehicles with regular flooded lead-acid batteries, if you see corrosion forming around your terminals, it doesn't mean your battery needs to be replaced, but it does mean there is probably significant resistance building up around that connection, which can make it harder for your battery to accept and deliver ...

Can I use wd40 on battery terminals?

Cleaning Your Battery With WD-40 Then you'll spray WD-40 on each of the battery terminals and the cable connections if they're also covered in grime. Let the WD-40 sit for a minute then rinse with hot water. You'll probably need to scrub the corrosion off with a wire brush or toothbrush in addition to rinsing.

Can corroded terminals drain battery?

Corrosion can drain power out of a battery and shorten its life. Battery corrosion is typically apparent at the terminals, a problem that can be resolved by careful cleaning.

What causes white corrosion on car battery terminals?

As we mentioned above, the white residue that builds up on your battery terminals is dried battery acid. Before cleaning it, we want to neutralize this acid. You can buy battery cleaner from an auto parts store, but why not use something you already have around the house—baking soda?

How often should you add water to golf cart batteries?

about once every 30 daysThe typical schedule is about once every 30 days, but this may vary by several days depending on your specific situation. When filling the batteries, add just enough water to bring it 1/4 inch to 1/8 inch shy of the indicator ring to prevent overfilling.

What do you spray on golf cart battery terminals?

How To Clean Golf Cart Batteries (In 6 Steps)Grab some baking soda, and mix it with warm water. ... Put your hose on a light setting, and start spraying off your batteries. ... With the batteries all sprayed, you should now pour your water and baking soda mixture over all of the terminals.More items...•

How do you neutralize golf cart battery acid?

This can easily be done with a homemade mixture of baking soda and water. Mix 1 cup of baking soda per each gallon of water and spread evenly over the batteries. You know the acid will be neutralized due to a bubbling chemical reaction between the substances. Then, proceed by using water to remove the homemade mixture.

Why does my golf cart battery melt?

The main reason why golf cart battery cables will melt is because of too much current passing through the jumper cable; resulting in overheating and melting. A poor contact connection or a missing ground strap between the chassis and the engine may also result in the melting of your golf cart battery cables. Alternatively, corrosion of either of ...

What happens if a golf cart battery leaks?

If you have a leaking battery, then corrosion is inevitable and it will affect the battery terminals. This will eventually seep into the posts and melt them. Check out for a battery terminal protector from your golf cart parts store. This is usually available in the form of a spray.

What causes a cable to overheat?

Excessive internal resistance. The internal resistance of the cables used to connect to the terminals may be very high, leading to overheating followed by melting. Check the resistance of the cables with the help of an ohmmeter. The resistance between both ends should ideally be zero or as negligible as possible.

What causes a battery to melt down?

A stalled motor can cause the terminals of a battery to have a meltdown. It happens when a motor receives enough power to get started but it fails to turn. This is common when the cart is over a steep incline or a curb. It may be time to charge your battery and replace the melted terminals with new ones.

Why do the bolts on my cable terminals melt?

The bolts on the terminals often melt because of excess heat and even tend to break. When this happens, the terminals are also affected. One main reason for the heat generation is a corroded connection. This corrosion increases the cable resistance and thereby the heat, which leads to melting.

What happens when two cables touch each other?

Short circuit or fused connection. Two cable ends that accidentally happen to touch each other can result in a short circuit or a fused connection. Remove the shorted cables and use new cables to reestablish the proper connection between the terminals.

How thick should a golf cart cable be?

When you replace a heated high current cable, you can consider replacing all such cables with at least 4 Gauge thickness.

Why is my golf cart battery failing?

The most common thing that leads to early golf cart battery failure is corrosion. The problem goes deeper, too. It will ruin your cables, terminals, and even cause damage to battery trays and tie downs. Replacing a whole battery cable can be costly and difficult, so it’s best to avoid that problem.

What happens if your golf cart battery fails?

Obviously, for electric golf carts, the battery is what provides power to your motor. If your batteries start to quit on you, the golf cart won’t move, or will drastically decrease in range. With a gas motor, the battery is what starts the motor and keeps it running by providing electricity to the spark plugs. Without it, your motor won’t crank.

How to clean corroded battery posts?

Undo the terminals from the battery posts and soak the corroded area in the cleaner or baking soda solution for about 5 or so minutes, then put on some gloves, grab your wire brush, and keep scrubbing until it’s all gone. Repeat as necessary, then rinse with a lot of water.

How does a battery work?

Your battery works by having two metals, a cathode and anode, react to each other to create chemical energy that we harness as electrical energy. With wet cell lead-acid batteries, these metals are kept in a liquid electrolyte, a liquid solution comprised of pure water and hydrosulphuric acid mixed to a set specific gravity. Other types of batteries typically use a gel, mat, or solid electrolyte to perform the same function. For the purpose of this topic however, the only battery we’ll be discussing is the traditional lead-acid battery, as this is the only type of battery for which you will have to worry about electrolyte levels.

Why is my battery puddled?

If your battery gets dirty, muddy, grimy, or anything else, make sure to clean that off too. These things can cause extra resistance in your electrical system, putting an unnecessary drain on your battery and shortening its life.

How long do batteries last?

All joking aside, every battery is different, but most properly maintained batteries will last about 4 to 6 years depending on usage, charge cycle, and a bunch of uncontrollable variables. Lead acid batteries will require a lot of maintenance to do so, however.

What happens when hydrogen gas is released from a battery?

Look for corrosion often, and neutralize it immediately. It’s a long and never ending war, but your wallet will thank you. Corrosion happens when hydrogen gases, released from your battery, mix with other chemicals and gasses in the atmosphere, and then bond to the metals of cables, terminals, and battery posts.

Why does my golf cart stop running?

Golf cart battery corrosion is the most common cause for electric golf carts to stop running. After putting on some safety gear, I carefully cleaned the golf cart battery cables and terminals that had the most corrosion. Surprisingly, it was enough to get it going again.

What does it mean when a golf cart spray turns pink?

The spray is yellow and then turns pink when it comes in contact with acid. After the acid has neutralized use a wire brush to remove the heavy deposits. You can then clean it off with a low power spray. For more tips on Golf Cart Battery Maintenance that will improve your batteries' life expectancy and performance click here: ...

How to neutralize acid in batteries?

Well, first it is important to neutralize the acid first. Plain water does not do that. By using a mixture of baking soda and water or a battery cleaner spray you can neutralize any acid on the batteries. Use the battery cleaner spray over all of the tops and terminal posts. Let it sit for several minutes while the spray penetrates, ...

Why is my golf cart battery charger not working?

Bad connections will cause any battery charger to not function properly. After you've charged up your batteries and checked every connection and you are still having issues, it's probably safe to say you've got a golf cart battery charger problem and may need to service it or buy a new one.

Why is my golf cart charging red?

Occasionally a red fault light on a golf cart charger can mean that the batteries do not have enough voltage in them to allow the charger to kick on (see Charging Dead Golf Cart Batteries above).

What is an OBC on a club car?

When you plug the charger into your Club Car, the OBC will tell the battery charger when to start and stop charging based on the voltage levels in your batteries.

What voltage do you need for a 36V golf cart?

You must match volts to volts. A 36V cart requires a 36 volt golf cart charger. A 48V cart requires a 48 volt golf cart charger. You can burn up your batteries if you do not charge with the proper voltage.

How many volts does a golf cart battery need?

An automatic golf cart battery charger needs a minimal amount of voltage in the golf cart battery to even start working. They need somewhere in the range of 20-35 volts in the batteries to allow the chargers to know that they are connected up to batteries and to kick on.

Why is my charger making a clicking noise?

If the charger makes a loud clicking noise, this is likely a battery charger issue.

How to keep a charger from getting hot?

But here are a few general tips to keep the charger from overheating: Make sure that your battery cable connections are correct, clean and tight.

Why do we clean golf cart batteries?

The reason why we clean golf cart batteries is because they are filled with acid and acid can get on the top of the batteries. Also, when batteries charge up, they emit gasses that can cause corrosion and damage to battery cables and terminals. Any corrosion or damage can decrease current flow and also cause sudden loss of power while driving.

How to neutralize acid in batteries?

This can easily be done with a homemade mixture of baking soda and water. Mix 1 cup of baking soda per each gallon of water and spread evenly over the batteries. You know the acid will be neutralized due to a bubbling chemical reaction between the substances. Then, proceed by using water to remove the homemade mixture.

Does throttle muscle cleaner neutralize acid?

We recommend Throttle Muscle Battery Cleaner from personal experience. Not only does this battery cleaner neutralize acid, but it also will indicate where the acid is coming from. Knowing where the acid is coming from can indicate battery cells that are receiving too much water and also indicate battery casing leaks.

Can you clean batteries off of concrete?

Be aware that when cleaning the acid off the batteries, it will stain concrete and the ground underneath it. Therefore, try to clean the batteries off over rocks or dirt to insure the ground below does not get permanently stained. Once the batteries are clean, dry them off with a towel and wipe off any remaining grime. YouTube.

What happens if you plug in a PowerDrive 48?

If you plug it in too fast, you could arc the current and fry your PowerDrive 48. Make sure that your battery pack is compatible with the PowerDrive 48. If the battery pack is not compatible, you could overheat the transformer in your PowerDrive 48. Look over the casing on the 48 to make sure it has not been dropped or damaged.

What is a PowerDrive 48?

Published: 08 February, 2011. The Club Car PowerDrive 48 is an electric charger for the Club Car golf cart. This power adapter charges the battery on the inside of the Club Car. If you are having problems with your PowerDrive 48-Volt charger, there are several things that you can do before you send it off for repair.

Why is my golf cart not accelerating?

When your electric golf cart does not accelerate, the first thing you need to keep in mind is that it is not a regular vehicle like your car . That's why the methods and solutions you use to get your car to start are not the same as the solutions you can apply to your cart.

Why is my golf cart speed controller not working?

There are many reasons behind a speed controller malfunction. The most common problem that happens in the controller has aged due to infrequent use. These are just some of the issues that could be affecting your vehicle's acceleration. If you have trouble finding the issue of your golf cart accelerator, don't be afraid to take it to the mechanic.

What happens if your golf cart doesn't accelerate?

Bad Solenoid. If your golf cart does not accelerate, there is a possibility of the damaged solenoid. The solenoid is basically an electrical switch that enables the battery's flow from the battery into the motor. Check out the signs of the bad solenoid.

How does a golf cart solenoid work?

The golf cart speed controller and solenoid are both controlled by the accelerator. The pedal is connected to the potentiometer. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. The potentiometer works as a communicator and tells the speed controller how much voltage it ...

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