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what causes golf cart batteries to bulge

by Sammie Nikolaus Published 2 years ago Updated 1 year ago
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The bad thing is that the O2 forms at the positive plate and causes grid (and probably lead) oxidation--causing the plates to "grow" and put the positive post up and bulge the sides of the case. This can apply to the standard Lead Acid batteries out there (flooded cell, AGM, GEL)--As I understand.

Batteries that are going bad will expand and have bulges on the battery cases themselves. Also, batteries will be prone to leaking acid out of the case when they are on their last leg.Feb 5, 2017

Full Answer

How to tell if a golf cart battery is going bad?

Batteries that are going bad will expand and have bulges on the battery cases themselves. Also, batteries will be prone to leaking acid out of the case when they are on their last leg. Or lastly… Another way to see how your batteries are holding up is to test the voltage of the golf cart batteries.

Why is the water in my golf cart battery boiling?

There are multiple reasons for the water in wet cell batteries to boil. Sometimes, you may have more water in your golf cart batteries than what is needed. According to some studies, there should be a gap of ¼ inch above the plates.

How do golf cart batteries work?

The terminal post of the golf cart battery is attached with the cable using a stainless steel. The post is associated with the cell plates of the golf cart’s battery. This helps in the transferring of power from battery to the engine of the golf cart.

What happens if you tighten golf cart battery terminals too much?

Each golf cart battery terminal has a resistance power and cannot cover more. Any excessive heat can quickly destroy the connection and terminals. On the other hand, if you end up tightening the connection more than what is required; you’re actually stretching the threads and pulling the posts out of the leads.

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What would cause a battery to bulge?

Swelling, Bloated Battery Case Swelling usually happens when the battery is overcharged. When this happens, heat and hydrogen gas build up faster than the battery can allow them to dissipate, causing the outer casing to warp and expand.

What causes a sealed battery to swell?

You have known that when cell plates expand it eventually makes the battery to become swollen. Overcharging is one major cause of the expansion of the cell plates. The shorting of the battery terminals also causes the cell plates to expand. These two scenarios both heat up the cell plates inside the battery.

What does a swollen lead acid battery mean?

Overcharging or short-circuiting of the battery is the only reason for swelling up of the lead acid battery. The problem is not inherent in the battery itself. In order to avoid swelling up of the battery you need to tackle the underlying cause of the problem.

How do you know when your golf cart batteries are going bad?

8 Signs You Need to Replace Your Golf Cart BatteriesCharge Times Are Out of Hand. Just like any rechargeable battery, the repeated cycles of draining and charging your battery can take a toll on it. ... No “Get Up and Go” ... You See Visual Signs. ... Driving Until They Die. ... People Are Always Running The Radio.

How do you fix a swollen battery?

Can a swollen battery be fixed? Once a battery becomes swollen, it no longer works properly and you should replace it. Do not try to put a swollen battery in the freezer—it won't help and could put your home at risk.

Will a swollen battery explode?

Do swollen batteries explode? Yes, they do! In the right circumstances including overheating or excessive use while swollen. It could either explode or catch fire while you hold it, this is one of the major risks of a swollen battery.

What happens if battery bulges?

First aid for battery bulges The ever growing pressure can cause damage to the entire device. Leave the battery in the device only if it is stuck. Never try to “solve” the swelling yourself by pricking a hole in it or with any other creative stunt. That is very dangerous: not only is the gas flammable, but also toxic.

Can a swollen car battery be fixed?

Well, first if you see that your battery is swollen, DO NOT DRIVE THE VEHICLE OR ATTEMPT TO REMOVE THE BATTERY. Batteries contain acid and a swollen battery should be treated like a powder keg.

Is it safe to charge a swollen car battery?

Of course, this is described as “recombinant”. So in this type of battery then slight swelling can be a common feature with little consequences. However, overcharging the battery could be another matter. Overcharging can be dangerous and make the battery casing swell way out of proportion.

What is the average lifespan of golf cart batteries?

That all being said, properly maintained battery packs in fleet carts tend to last about 4-6 years while private owners tend to get about 6-10 years out of their battery packs. Other major factors include the type of options on the cart that may increase the draw from the battery pack.

Should I leave my golf cart plugged in all the time?

Manufacturers suggest leaving your golf cart plugged in all of the time while using an auto battery charger, as it will keep the batteries fully charged and always available. If batteries are not charged for prolonged storage, they may damage over time and deliver less capacity.

Can golf cart batteries be overcharged?

Overcharging your golf cart batteries may damage them. It is best to use an automatic charger that turns itself off when a battery is fully charged. Some older models lack this important feature. If you must use a manual charger, don't forget to turn it off.

What does a bulging battery mean?

Swollen batteries are the result of two things: energy density and heat. The swelling is the result of too much current coursing, in a noncontrolled fashion, inside a cell of the battery, which causes a build-up of heat and gas.

What causes a lead acid battery to explode?

Lead-acid batteries can explode during overcharge and gassing and when the percentage of hydrogen gas evolved exceeds 4 % by volume. Oxygen and air form an explosive mixture with 4% hydrogen. Hydrogen is an odourless, colourless & a highly inflammable gas.

What causes swollen AGM battery?

AGM and Gel batteries are the most common found in caravans today. The lithium batteries are slowly gaining in popularity, but are still out numbered by the older generation of batteries. These batteries can swell for a couple of reasons, firstly, rapid over charging, and secondly, slow over charging.

Why is my electric golf cart not going fast?

3) Your Golf Cart does not accelerate as fast as it used to. Electric Golf Carts are known for being fast and having acceleration power. However, the day you start to feel your electric golf cart being slower to reach top speed is typically a sign of your batteries needing to be replaced. Also, another sign may be that it has trouble climbing hills ...

How many volts does a golf cart battery have?

Now, just because a battery pack displays 48 volts or more after a full charge does not mean they’re good. The real test would be to test them after they have been used for a few miles. The reason is that a deep cycle golf cart battery will not exhibit signs of needing replacement until after they are fully discharged.

How many volts does a battery pack have?

Typically, a charged battery pack will have 2-3 volts higher on a charger than its rated voltage. For example, a 48 volt system will have 51 to 52 volts after a full charge. We can test this by using a Volt Meter. Now, just because a battery pack displays 48 volts or more after a full charge does not mean they’re good.

How far can a golf cart go on a single charge?

Most Golf Carts can travel at least 7 miles or more on a single charge. However, if you are used to playing golf with no battery charge issues, but then one day you start to notice you can barely finish nine holes without having to limp home, then this could very easily be a sign of weak batteries.

What happens if a battery goes bad?

Batteries that are going bad will expand and have bulges on the battery cases themselves. Also, batteries will be prone to leaking acid out of the case when they are on their last leg.

Do batteries hold a charge?

As the batteries age, they will not hold a charge as well as they used to. Unfortunately the charger will not know that, so the charger will continue to charge the batteries thinking they will eventually get to a full charge which means it will take longer to charge the batteries than normal.

Can batteries leak acid?

Also, batteries will be prone to leaking acid out of the case when they are on their last leg. RELATED: Symptoms of a Bad Solenoid on a Golf Cart.

How long do golf cart batteries last?

At the very least, your golf cart battery should easily last you for 18 holes. Most batteries last even longer than this, with some lasting for as long as 36 holes, and more.

Can a golf cart battery go bad?

When not in use, golf cart batteries will naturally discharge – slowly. If a battery is going bad, then this may start to happen faster than it should. This would create problems when, say, you leave your cart unplugged overnight, and then come to use it in the morning, only to find that the battery has fully discharged.

Can you abandon a golf cart battery?

Pushing it all the way to the parking lot wouldn’t really be an option, and you can’t just abandon it – so you’d have to arrange for it to be towed. This would be annoying, expensive, and, let’s face it, embarrassing.

Do deep cycle batteries charge?

Deep-cycle batteries are designed to go through regular cycles of discharging and charging. For the most part, the amount of time it takes to fully charge your batteries will be consistent, assuming that you always use the same charger. Over time, however, the constant charging will inevitably take its toll on the chemical processes of the batteries, causing them to charge up slower than before.

Why is my golf cart battery failing?

The most common thing that leads to early golf cart battery failure is corrosion. The problem goes deeper, too. It will ruin your cables, terminals, and even cause damage to battery trays and tie downs. Replacing a whole battery cable can be costly and difficult, so it’s best to avoid that problem.

What happens if your golf cart battery fails?

Obviously, for electric golf carts, the battery is what provides power to your motor. If your batteries start to quit on you, the golf cart won’t move, or will drastically decrease in range. With a gas motor, the battery is what starts the motor and keeps it running by providing electricity to the spark plugs. Without it, your motor won’t crank.

How to clean corroded battery posts?

Undo the terminals from the battery posts and soak the corroded area in the cleaner or baking soda solution for about 5 or so minutes, then put on some gloves, grab your wire brush, and keep scrubbing until it’s all gone. Repeat as necessary, then rinse with a lot of water.

How does a battery work?

Your battery works by having two metals, a cathode and anode, react to each other to create chemical energy that we harness as electrical energy. With wet cell lead-acid batteries, these metals are kept in a liquid electrolyte, a liquid solution comprised of pure water and hydrosulphuric acid mixed to a set specific gravity. Other types of batteries typically use a gel, mat, or solid electrolyte to perform the same function. For the purpose of this topic however, the only battery we’ll be discussing is the traditional lead-acid battery, as this is the only type of battery for which you will have to worry about electrolyte levels.

Why is my battery puddled?

If your battery gets dirty, muddy, grimy, or anything else, make sure to clean that off too. These things can cause extra resistance in your electrical system, putting an unnecessary drain on your battery and shortening its life.

How long do batteries last?

All joking aside, every battery is different, but most properly maintained batteries will last about 4 to 6 years depending on usage, charge cycle, and a bunch of uncontrollable variables. Lead acid batteries will require a lot of maintenance to do so, however.

What happens when hydrogen gas is released from a battery?

Look for corrosion often, and neutralize it immediately. It’s a long and never ending war, but your wallet will thank you. Corrosion happens when hydrogen gases, released from your battery, mix with other chemicals and gasses in the atmosphere, and then bond to the metals of cables, terminals, and battery posts.

Why do golf cart batteries melt?

Why Do Golf Cart Battery Terminals Melt. The terminal of a golf cart battery will usually melt when connections become loose or dirty. To avoid terminals melting, ensure you use the correct size wires, and that limps, nuts and bolts are tightened securely.

Why does water boil in golf cart batteries?

Why Water in Wet-Cell Batteries Keeps Boiling While Charging. There are multiple reasons for the water in wet cell batteries to boil. Sometimes, you may have more water in your golf cart batteries than what is needed. According to some studies, there should be a gap of ¼ inch above the plates.

Why is my cart hot after charging?

Using your cart with a dry battery will cause heat damage quickly! Maintaining optimal water levels is a must. If you find your batteries becoming hot soon after charging, it may indicate low water levels. Don’t forget to check the cable connections as well.

How far should the battery be from the plate on a golf cart?

According to some studies, there should be a gap of ¼ inch above the plates. Sometimes, your golf cart batteries are old and worn out. Such batteries fail to work efficiently and will eventually die. These factors will force your charger to add more pressure on the batteries to get them completely charged.

How much torque does a golf cart battery need?

According to the majority of the golf cart battery manufacturers, the torque required falls between 85 to 100 and 5-inch pounds.

What happens if you use a dry battery?

Remember it’s crucial that you regularly check the water level in your battery. There is a line marked on the tank that indicates how much water is needed. If the amount of water in your battery is too low, then you’re working with a dry battery. Using your cart with a dry battery will cause heat damage quickly!

What is a post on a golf cart?

The post is associated with the cell plates of the golf cart’s battery. This helps in the transferring of power from battery to the engine of the golf cart. Remember that leaving connections loose or dirty can easily lead to some resistance.

How to tell if golf cart battery is bad?

1. Charging Issues. First, check to ensure that your golf cart was charged before you took it out.

How to check if golf cart is charging?

First, check to ensure that your golf cart was charged before you took it out. Plug it back into the charger and follow the instructions. Just in case the charger is the issue, check that the battery charger is turned on. There should be an indicator light to show that it is charging the batteries. In the morning, disconnect ...

What hole does a golf cart stop dead?

It’s a real hassle if your golf cart stops dead and you’re only at the 15 th hole of play. Not only is this an embarrassing event, but it’s a major pain to have to arrange for the cart to be towed back to the parking lot.

Why won't my cart fire up?

But more often than not, your cart suddenly refused to fire up and go due to a dead or bad battery.

Can you top up golf cart batteries?

Only top up your golf cart batteries using distilled water. Also, it is common for golf carts to be powered by multiple batteries. If this is the case, you will notice how several individual batteries have been “daisy-chained” together to form one large battery. 4.

Can you top up a golf cart battery with distilled water?

You need to leave enough room for expansion, so the acid should only be filled to just above the lead cells inside. Only top up your golf cart batteries using distilled water. Also, it is common for golf carts to be powered by multiple batteries.

Do golf cart batteries last forever?

Golf cart batteries won’t last forever. In fact, each year they age a little bit closer towards their final use. If your battery is close to its warranty end date you may want to consider simply making the upgrade now.

Can you turn off the radio on a golf cart?

Any lights, radio, or electric components in your cart should always be turned off when you stop using it. Leaving the radio or lights running on an idle golf cart can run down the battery incredibly quickly. In the case of a gasoline-powered golf cart, you may end up having to jump-start the cart to get it working again if this happens.

Can you use an automatic battery charger when it is fully charged?

It's important to make sure you're using an automatic battery charger that will stop being active as soon as the battery is fully charged. We've had clients come in with what they felt were "bad" batteries, only to have to explain to them that the battery had simply been damaged by being overcharged too many times.

Can you drive a golf cart up steep hills?

Forcing your golf cart up very steep hills or to go longer distances than it is made for will run the battery down and could leave you stranded. Just keep a careful eye on distance traveled and consider using a truck or trailer when transporting your golf cart longer distances.

Should golf cart batteries be charged?

Another common issue is golf cart owners who think that golf cart batteries should only be charged when they've become very low. If you drive your golf cart that day? Charge the battery. Letting golf cart batteries run down until near-empty or totally dead will damage them over time just as much as overcharging them.

Why does my golf cart battery keep going dead?

The reason why your golf cart battery keeps going dead may be due to loose connections, incorrect battery wiring, or having a faulty voltage regulator. The voltage regulator is at fault and tends to affect the starter solenoid.

Why does my golf cart battery drain so quickly?

The reason why your golf cart battery keeps losing charge or drains quickly, may be due to loose wires, corroded connectors or an insufficient amount of water in the battery. The battery connections may have become loose or the connectors are corroded.

How to charge a 6 volt battery overnight?

Connect the battery to a three-phase charger that can charge 6 volts batteries and let it charge overnight. Check the charger status in the morning. If it indicates a full charge, check the battery cells once again and add some more distilled water to the cells with exposed battery plates.

How to check if a golf cart battery is dead?

There are four methods of checking whether your golf cart battery is dead. Use a multimeter to check the voltage of each battery in your golf cart. Use a hydrometer to check the gravity of the electrolytes in the batteries. Use the Load Testing method.

How many amp hours does a golf cart battery last?

A bigger voltage drop is a sure sign of a failing or faulty battery. A golf cart battery comes with a specific amp hour rating at 20 hours. This is usually mentioned in the battery information sticker.

How to check the specific gravity of a golf cart battery?

Using a Hydrometer. You can use a hydrometer with a thermometer to check the specific gravity of the electrolyte in the golf cart batteries. If this value lies between 1.1 and 1.2, you must consider recharging the battery. Alternatively, if the value is between 1.225 and 1.265, you can continue testing your battery.

How much sulfuric acid is in a battery?

It’s worth keeping in mind that the sulfuric acid to water concentration for a fully charged battery is 1.28 while it’s 1.145 for a discharged battery. It’s highly recommended that you wear a pair of safety gloves and safety glasses when you use a hydrometer. Pour the electrolyte into the hydrometer.

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