Battery post breakage is due to the cable being not long enough to allow for expansion/contraction/movement/vibration. Especially with L posts. To solve this, make your cables a couple inches longer and bend them to an
Why is my golf cart battery post leaking?
The golf cart battery cables, terminals, and posts are all interrelated. So, it is almost certain that if either the cables, terminals, or both leaks, your battery post is likely to leak soon. A few reasons that could trigger a battery post leak are given below.
What happens when a golf cart battery boils over?
However, the battery water apparently boils over (even with careful water levels just above the cell) and leaves an acid residue on the garage floor. During a 45-60 minute ride in the evenings, the cart will stop at least once while going forward (with the back-up bell beeping), and then, once stopped, start forward again as if nothing happened.
Why does my golf cart battery smell bad when charging?
Don’t worry too much if your golf cart battery smells bad during charging. This foul odor which I often describe as “rotten” eggs is completely normal during the battery charging cycle. When you buy a new battery off the store shelf it will contain an extra high level of acid. It’s completely normal for gas to be released.
What happens if you tighten golf cart battery terminals too much?
Each golf cart battery terminal has a resistance power and cannot cover more. Any excessive heat can quickly destroy the connection and terminals. On the other hand, if you end up tightening the connection more than what is required; you’re actually stretching the threads and pulling the posts out of the leads.
What would cause a battery post to melt on a golf cart?
The main reason why golf cart battery cables will melt is because of too much current passing through the jumper cable; resulting in overheating and melting. A poor contact connection or a missing ground strap between the chassis and the engine may also result in the melting of your golf cart battery cables.
How do you fix a melted battery post?
1:4110:31Electric Vehicle Battery Post repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you don't doesn't require a flame. Certainly there's potential for spark. So you want to makeMoreSo you don't doesn't require a flame. Certainly there's potential for spark. So you want to make sure that you've vented everything you got good fresh air flow.
Why is my battery post smoking?
If a battery is overcharged, the electrolyte will start to boil and evaporate, thus emitting fumes. These fumes can be both flammable and toxic. Therefore, you should be cautious when you notice that your battery is producing smoke. Overcharging of lead-acid batteries can lead to the production of hydrogen sulfide.
Why do my golf cart battery terminals corrode?
The recharging process of batteries produces gassing as a result of the breakdown of oxygen and hydrogen gas. This is the primary factor that causes corrosion on your battery cables, terminals, and other battery related metal parts.
What makes a battery post melt?
1:517:06Melted Battery Terminals - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo whenever you put in a battery. I always used lock tight on the threads to make sure those threadsMoreSo whenever you put in a battery. I always used lock tight on the threads to make sure those threads they stuck.
What causes battery terminals to melt?
High resistance and high current flow will cause battery terminals to melt. When electrons are restricted to pass through, it will create heat. Depending on the amount of resistance buildup near battery, that much heat will be generated. Resistance can be too high to the point that terminals can melt.
Where do you ground negative battery cables?
The negative (black) cable should have one end attached to the negative terminal of the dead battery, and one end grounded. The safest order to attach the jumper cables is as follows: Attach one red jumper cable clamp to the positive terminal on the dead battery.
When should you add water to a battery?
A battery should only be watered after it is completely charged. But, you should always check the water level before charging. Before charging, make sure there is just enough water to cover any exposed plates (rectangular metal parts visible when you look inside a battery).
Why does my battery smell like sulfur?
The stink of sulfur is a sign that your battery acid is leaking. Leaking battery acid is one of the top signs a car battery is dying. A dying lead battery will produce hydrogen sulfide gas, which smells like something between rotten eggs, a sewer or well water.
How do you clean battery poles?
0:132:19How to Clean Car Battery Terminals - YouTubeYouTubeStart of suggested clipEnd of suggested clipStep 1 rinse the battery terminals with a solution of one heaping tablespoon of baking soda to oneMoreStep 1 rinse the battery terminals with a solution of one heaping tablespoon of baking soda to one pint of water. And then thoroughly scrub the terminals.
How do you neutralize golf cart battery acid?
This can easily be done with a homemade mixture of baking soda and water. Mix 1 cup of baking soda per each gallon of water and spread evenly over the batteries. You know the acid will be neutralized due to a bubbling chemical reaction between the substances. Then, proceed by using water to remove the homemade mixture.
How do you seal a battery terminal?
Apply battery-terminal grease to the terminals to help prevent corrosion. It's available at any auto parts store and usually comes in a little ketchup-like packet. Another great option is AMSOIL Heavy-Duty Metal Protector. It creates a protective coating on terminals that wards off corrosion.
Why does my golf cart battery melt?
The main reason why golf cart battery cables will melt is because of too much current passing through the jumper cable; resulting in overheating and melting. A poor contact connection or a missing ground strap between the chassis and the engine may also result in the melting of your golf cart battery cables. Alternatively, corrosion of either of ...
What happens if a golf cart battery leaks?
If you have a leaking battery, then corrosion is inevitable and it will affect the battery terminals. This will eventually seep into the posts and melt them. Check out for a battery terminal protector from your golf cart parts store. This is usually available in the form of a spray.
What causes a cable to overheat?
Excessive internal resistance. The internal resistance of the cables used to connect to the terminals may be very high, leading to overheating followed by melting. Check the resistance of the cables with the help of an ohmmeter. The resistance between both ends should ideally be zero or as negligible as possible.
What causes a battery to melt down?
A stalled motor can cause the terminals of a battery to have a meltdown. It happens when a motor receives enough power to get started but it fails to turn. This is common when the cart is over a steep incline or a curb. It may be time to charge your battery and replace the melted terminals with new ones.
Why do the bolts on my cable terminals melt?
The bolts on the terminals often melt because of excess heat and even tend to break. When this happens, the terminals are also affected. One main reason for the heat generation is a corroded connection. This corrosion increases the cable resistance and thereby the heat, which leads to melting.
What happens when two cables touch each other?
Short circuit or fused connection. Two cable ends that accidentally happen to touch each other can result in a short circuit or a fused connection. Remove the shorted cables and use new cables to reestablish the proper connection between the terminals.
How thick should a golf cart cable be?
When you replace a heated high current cable, you can consider replacing all such cables with at least 4 Gauge thickness.
Why is my golf cart battery failing?
The most common thing that leads to early golf cart battery failure is corrosion. The problem goes deeper, too. It will ruin your cables, terminals, and even cause damage to battery trays and tie downs. Replacing a whole battery cable can be costly and difficult, so it’s best to avoid that problem.
What happens if your golf cart battery fails?
Obviously, for electric golf carts, the battery is what provides power to your motor. If your batteries start to quit on you, the golf cart won’t move, or will drastically decrease in range. With a gas motor, the battery is what starts the motor and keeps it running by providing electricity to the spark plugs. Without it, your motor won’t crank.
How to clean corroded battery posts?
Undo the terminals from the battery posts and soak the corroded area in the cleaner or baking soda solution for about 5 or so minutes, then put on some gloves, grab your wire brush, and keep scrubbing until it’s all gone. Repeat as necessary, then rinse with a lot of water.
How does a battery work?
Your battery works by having two metals, a cathode and anode, react to each other to create chemical energy that we harness as electrical energy. With wet cell lead-acid batteries, these metals are kept in a liquid electrolyte, a liquid solution comprised of pure water and hydrosulphuric acid mixed to a set specific gravity. Other types of batteries typically use a gel, mat, or solid electrolyte to perform the same function. For the purpose of this topic however, the only battery we’ll be discussing is the traditional lead-acid battery, as this is the only type of battery for which you will have to worry about electrolyte levels.
Why is my battery puddled?
If your battery gets dirty, muddy, grimy, or anything else, make sure to clean that off too. These things can cause extra resistance in your electrical system, putting an unnecessary drain on your battery and shortening its life.
How long do batteries last?
All joking aside, every battery is different, but most properly maintained batteries will last about 4 to 6 years depending on usage, charge cycle, and a bunch of uncontrollable variables. Lead acid batteries will require a lot of maintenance to do so, however.
What happens when hydrogen gas is released from a battery?
Look for corrosion often, and neutralize it immediately. It’s a long and never ending war, but your wallet will thank you. Corrosion happens when hydrogen gases, released from your battery, mix with other chemicals and gasses in the atmosphere, and then bond to the metals of cables, terminals, and battery posts.
Why do golf cart batteries melt?
Why Do Golf Cart Battery Terminals Melt. The terminal of a golf cart battery will usually melt when connections become loose or dirty. To avoid terminals melting, ensure you use the correct size wires, and that limps, nuts and bolts are tightened securely.
Why does water boil in golf cart batteries?
Why Water in Wet-Cell Batteries Keeps Boiling While Charging. There are multiple reasons for the water in wet cell batteries to boil. Sometimes, you may have more water in your golf cart batteries than what is needed. According to some studies, there should be a gap of ¼ inch above the plates.
Why is my cart hot after charging?
Using your cart with a dry battery will cause heat damage quickly! Maintaining optimal water levels is a must. If you find your batteries becoming hot soon after charging, it may indicate low water levels. Don’t forget to check the cable connections as well.
How far should the battery be from the plate on a golf cart?
According to some studies, there should be a gap of ¼ inch above the plates. Sometimes, your golf cart batteries are old and worn out. Such batteries fail to work efficiently and will eventually die. These factors will force your charger to add more pressure on the batteries to get them completely charged.
How much torque does a golf cart battery need?
According to the majority of the golf cart battery manufacturers, the torque required falls between 85 to 100 and 5-inch pounds.
What happens if you use a dry battery?
Remember it’s crucial that you regularly check the water level in your battery. There is a line marked on the tank that indicates how much water is needed. If the amount of water in your battery is too low, then you’re working with a dry battery. Using your cart with a dry battery will cause heat damage quickly!
What is a post on a golf cart?
The post is associated with the cell plates of the golf cart’s battery. This helps in the transferring of power from battery to the engine of the golf cart. Remember that leaving connections loose or dirty can easily lead to some resistance.
Can you turn off the radio on a golf cart?
Any lights, radio, or electric components in your cart should always be turned off when you stop using it. Leaving the radio or lights running on an idle golf cart can run down the battery incredibly quickly. In the case of a gasoline-powered golf cart, you may end up having to jump-start the cart to get it working again if this happens.
Can you use an automatic battery charger when it is fully charged?
It's important to make sure you're using an automatic battery charger that will stop being active as soon as the battery is fully charged. We've had clients come in with what they felt were "bad" batteries, only to have to explain to them that the battery had simply been damaged by being overcharged too many times.
Can you drive a golf cart up steep hills?
Forcing your golf cart up very steep hills or to go longer distances than it is made for will run the battery down and could leave you stranded. Just keep a careful eye on distance traveled and consider using a truck or trailer when transporting your golf cart longer distances.
Should golf cart batteries be charged?
Another common issue is golf cart owners who think that golf cart batteries should only be charged when they've become very low. If you drive your golf cart that day? Charge the battery. Letting golf cart batteries run down until near-empty or totally dead will damage them over time just as much as overcharging them.
Secret Male Removal Methods
I called a poker buddy who lives up the street and asked if he had a set. He'd misplaced his also (I nominate tap and die set as the most commonly lost tools in our community), and suggested just setting a screw into the lead.
Fixed!
We found an appropriate screw and a brass washer of the right size and screwed that cable down tight.
Epilogue
A few days later I drove down to our garden to pick some squash. Imagine my delight when I got back in the cart and found the battery meter flat at zero. Of course I cursed myself for taking the easy fix and called my wife to come get me.
Update
I was driving back from picking some late tomatoes at our garden when a loud POP from under the seat startled me. A few feet later, the cart drifted to a halt.
How to tell if your golf cart battery is bad?
Symptoms of a failing battery or batteries could include the following: 1 You may notice the range decreasing over time. The range should be about 2 rounds of golf. 2 A “Shutter” is when the cart feels like you are running across a corduroy road or someone is tapping the brake in a rapid staccato. This is a classic sign of low voltage. If this is experienced, your cart may be low on charge, the charger may not be functioning properly or you may have a battery issue. 3 On electric golf carts, the cart refusing to move at all on a charged set of batteries could be the controller not engaging when the voltage falls below a preset value. 4 It takes twice as long to charge your batteries as it did when you first had them installed. As the batteries age, they will not hold a charge as well as they used to. The charger has no way to know this and will continue to charge the batteries trying to get to a full charge – meaning it will take longer to charge the batteries than normal.
What is a golf cart battery charger?
The battery charger is designed to bring a normally discharged battery back to full or nearly full charge in a given time.
How to tell if battery life is nearing?
Draw electrolyte into the hydrometer several times to allow the thermometer to adjust to the temperature of electrolyte and note the reading. Observe also the electrolyte color. A gray or brown coloration shows that the end of your battery life is nearing.
What temperature should a battery be when charging?
This will also initiate the equalizing charge. The batteries should begin gassing and bubbling. Keep the battery temperature between 115 degrees and 125 degrees.
What is a Trojan T-105 battery?
Trojan T-105 batteries are the best-known premium battery and have nearly 100 years of manufacturing experience. Trojan Battery Company was founded in 1925 and developed the golf cart battery for the Autoette in 1952. The distinctive maroon color of the T-105 makes it easy to distinguish from its competitors.
How many amps does a golf cart battery take to recharge?
To recharge, the batteries will require 90 ampere-hours + 20% to make up for any charge deficiency.
How to tell if your golf cart is low voltage?
You may notice the range decreasing over time. The range should be about 2 rounds of golf. A “Shutter” is when the cart feels like you are running across a corduroy road or someone is tapping the brake in a rapid staccato. This is a classic sign of low voltage.