If the EZGO controller is getting hot, then the chances are that the controller has gone bad and there is some kind of motor load problem. In general, if the EZGO controller is getting hotter, it’s due to steep rise and driving on higher roads.
Full Answer
Why is my EZGO Controller getting hot?
If the EZGO controller is getting hot, then the chances are that the controller has gone bad and there is some kind of motor load problem. In general, if the EZGO controller is getting hotter, it’s due to steep rise and driving on higher roads.
Do EZGO golf carts overheat?
Some older models of EZGO golf carts are known for heating up quite frequenctly. Some owners of the EZGO TXT complain that their golf cart overheats up after an uphill ride of 35 to 40 minutes. They are barely able to rest their hands on the bonnet because the bonnet is too hot.
Why is my EZGO RXV motor overheating?
EZGO RXV motor overheating troubleshooting The problem can be attributed to a lack of battery and solenoid compatibility. The RXV has a really complex motor system. Any change in the batteries can overheat the solenoid.
How to troubleshoot the controller of an EZGO boat?
Follow these steps to troubleshoot the controller of an EZGO: When the cart is to be serviced or the controller needs troubleshooting, the maintenance switch under the seat needs to be flipped. Flip the switch and turn the tow maintenance mode on. Now, take the negative battery cable (black) and disconnect it.
How do I know if my EZGO controller is bad?
Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.
Can a golf cart solenoid overheat?
In addition, the spring that pulls the pinion back to its resting position could wear down leaving the starter engaged continuously. (Starters are supposed to get the flywheel moving, then back out of position – disengage.) Like any switch that relies on wiring, the solenoid could also just wear out due to overheating.
What causes a golf cart to overheat?
One of the most common reasons for the overheating is the dirty fins. The obstruction in the fins leads to excessive heat. The best solution, in this case, would be to first try to clean them, if that does not work, get them replaced. Another common reason for overheating can be the dragging breaks.
How do I troubleshoot my EZGO controller?
Check your connections Check out all the wires and make sure the connections are firm. Sometimes the problem can be as simple as some loose wiring and all you need to do is make sure everything is plugged in tight. Also check for any breaks or corrosion in your wires that signify it may be time to replace them.
How do I know if my golf cart controller is bad?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
What are the symptoms of a bad solenoid in a golf cart?
If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.
Where is the reset button on a ezgo golf cart?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
Do all golf cart motors have a reset button?
Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.
What are the 4 terminals on a golf cart motor?
If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.
How do I test my EZGO TXT 36v controller?
How to test a EZGO controllerConnect the battery pack negative post to the negative of the meter probe.Connect the battery pack positive post to the positive of the meter probe.Switch on and then put the gear in forward, and then put the positive of the meter probe on the solenoid's battery side.More items...
How do you bypass a golf cart controller?
1:594:09electric golf cart, simple Motor and controller bypass key hotwire direct ...YouTubeStart of suggested clipEnd of suggested clipSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.MoreSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.
Where is the reset button on golf cart motor?
First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!
Why is my EZGO motor hot?
Some of these are: If you drag your car uphill on a steep terrain, especially without pausing, it will get very hot within half an hour of run time. Driving slow, like 2 to 3 miles per hour can also heat up the EZGO motor dramatically under normal conditions.
How hot should an EZGO golf cart motor be?
The ideal maximum of a EZGO golf cart motor should reach no higher than 220 degrees Fahrenheit. ( 104 degrees Celsius) This means that you can rest your hand on the cart for barely 5 seconds before it burns your hand.
How many volts does an EZGO RXV have?
Any change in the batteries can overheat the solenoid. The EZGO RXV’s solenoid comes with the label of activation on 36 Volts per compartment. But it might surprise you that most of the assembly line RXVs comes equipped with 4×12 Volts battery set up.
How long does it take for an EZGO to overheat?
Some owners of the EZGO TXT complain that their golf cart overheats up after an uphill ride of 35 to 40 minutes. They are barely able to rest their hands on the bonnet because the bonnet is too hot. The ideal maximum of a EZGO golf cart motor should reach no higher ...
How many inches of tyres does a TXT have?
The TXT as well as the RXV support tyres of about 18 inch. So if you try to lift your buggy or try some customisation with bigger radius tyres, your car will heat up really easy. So make sure you avoid that.
How to cool down an EZGO cart?
For this, you need to arrange for a half inch diameter copper tube. You can use it to wrap it around the outside of your cart’s motor.
Why does my golf cart battery freeze?
As golf cart batteries contain lead acid, If you carelessly keep the batteries in a discharged throughout the winter, the electrolytes present in the battery casing will freeze due to getting too cold. On freezing, the electrolyte will expand; causing the battery shell to crack and the acid might leak out.
Do E-Z-Go Golf Carts have titles?
E-Z-Go Golf Carts, unlike vehicles, do not have a title, but they do have serial numbers. If you are buying a golf cart, it is essential to check the serial number to ensure you do not buy a stolen one. Each E-Z-Go Golf cart has a unique serial number that you can use to identify your golf cart.
Where is the E-Z-Go Cart Serial Number
As mentioned above, all E-Z-Go Golf carts have unique serial numbers. These numbers are essential when buying replacement parts for your golf cart. Textron Specialized Vehicles has been building golf carts for a long time, and the serial numbers are placed on different parts of the golf carts.
How do I push my E-Z-Go Golf Cart?
It can be frustrating when your battery is flat and your golf cart will not roll. To push it to the nearest charging or gas station, you need to release the motor brake. Follow these easy steps to do that.
Why does my E-Z-Go golf cart not move
There are several reasons why your cart refuses to move, but you should check the battery before anything else. If the battery is charged, here are some other reasons why your golf cart will not move.
Are all E-Z-Go Golf carts electric?
No, there are both electric and gas-powered E-Z-Go Golf carts available. Bear in mind that there are several models you can drive on the street, but those are all-electric. These electric models run on batteries that you have to charge at least every 24 hours, depending on how much you use them.
How to tell the Assembly year of my E-Z-Go golf cart
The placement of serial numbers is discussed above, and you will find the manufacturer’s number right next to it. The manufacturer’s number consists of one letter and 3 or 4 numbers. The last two numbers indicate the last two digits of the year of assembly.
How to service E-Z-Go Golf Cart
Like all vehicles, E-Z-Go golf carts require regular maintenance to enhance longevity and performance. You should ensure that your golf cart is serviced after every six months of use. That will ensure that you spot problems and repair them early, which will help reduce repair costs. Here are essential guidelines for E-Z-Go golf cart maintenance.
Why is my Ezgo golf cart so slow?
A EZGO golf cart can run slow on new batteries because of a faulty solenoid or insufficient water levels in the battery. A welded solenoid may cause the golf cart to run slowly. The cart will run properly when the solenoid is replaced. The speed controller may have a faulty voltage comparator. The entire speed controller will have to be changed ...
Why does my golf cart beep?
Push the golf cart and check if you hear a beep as there is resistance to the push. If you don’t, the sensor is faulty and calls for a replacement. You may want to first check that the battery pack voltage is correct under load is correct. Broken wires or bad connections can slow down the cart.
Why does my golf cart slow down?
If the cart takes off at normal speed and slows down even if it has new batteries, there may be a malfunctioning bearing encoder. Replacing the old one with a new encoder can serve as a fix to the problem. The golf cart might have a bad ITS that is indicated by a low battery pack voltage.
What to do if your golf cart is a resistor?
If the golf cart is a resistor cart, an upgrade to the resistor setup will often help to achieve the desired speed. The battery cables or other wires that are connected to the motor and other parts of the cart may be getting overheated. Consider making the appropriate cable or wire replacement with higher gauge wires.
Can a golf cart solenoid be replaced?
For such a case, the solenoid must be replaced. A low ampacity controller, small or faulty cables or weak batteries can slow down the golf cart. Checking them and replacing the defective components is likely to help you regain the speed of your golf cart.
Flip the Maintenance Switch
Both types of E-Z-GO controllers have a maintenance switch which should be flipped when servicing or troubleshooting. The switch is under the seat and should be changed to "Tow-maintenance" mode.
Reconnect the Battery Cable
Disconnect the black battery cable (negative) from the battery, open the cover to the speed controller and then reconnect the negative battery cable.
Inspect Wires and Check Voltage
Inspect all wires to ensure that they are attached and well connected, there are no breaks, corrosion or interference with the wires. Take the reading of the battery voltage by connecting the positive and negative probes to the battery. Write down the voltage reading.
Test the Solenoid
Place the positive probe on the solenoid post that is closest to the battery. The reading should be equal to battery's voltage. If not, there is a wiring issue in the solenoid. Connect the positive probe to the other post and take a reading.
Check Power Output From the Controller
Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.
Next Steps
It's important to remember that if you are not fully confident in the work you are trying to perform on your E-Z-GO golf cart, consult with your local E-Z-GO dealer to be sure your work gets done properly.
About the Author
Steve Smith has published hundreds of articles on a wide range of topics, including cars, travel, lifestyle, business, golf, weddings and careers. His articles, features and news stories have appeared in newspapers, consumer magazines and on various websites, including Trails.com and eHow.com.