On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle’s ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click.
Full Answer
How to test the solenoid on an EZGO golf cart?
How to test the solenoid on an EZGO golf cart? If the gold cart shows certain bad solenoid symptoms like not starting, no clicking sound, or starter disengaging, it is better to test the solenoid. You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.
Why does my EZGO golf cart make a clicking sound?
If while pressing the ignition, the cart makes a clicking sound, but the cart does not start, then it can be due to faulty or damaged wiring in the solenoid. How to test the solenoid on an EZGO golf cart?
What are the symptoms of a bad solenoid on a golf cart?
On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle’s ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click.
How to fix an EZGO cart that won’t start?
The solenoid of the EZGO cart can get damaged due to many reasons. One can check the solenoid’s condition and if, it is damaged, then simply unplug the solenoid and connect a new one in its place. Too much heat passing through. Microswitches are not working.
How do I know if my ezgo golf cart solenoid is bad?
If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.
What happens when golf cart solenoid goes bad?
When driving a gas golf cart with a damaged solenoid, the larger contacts may fail to release. When this happens, the starter keeps on operating, even when the ignition switch is turned off.
What does a solenoid do in the EZ Go golf cart?
EZGO Solenoids The solenoid is the key for everything in your golf cart. Without it, your cart won't operate. It turns electrical energy into mechanical energy causing the circuit to "close" in your cart.
How do I test a golf cart solenoid?
Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.
What are symptoms of bad solenoid?
As a result, the common signs of a bad starter solenoid include:Engine Doesn't Crank or Start. ... No Clicking Noise When Trying to Start the Engine. ... Starter Spins Without Fully Engaging the Flywheel (Rare) ... Engine Cranks Slowly (Rare) ... Test the battery. ... Check That Power is Getting to the Starter Solenoid.More items...•
Will a bad solenoid click?
One possibility is the solenoid. A single “click” sound comes from the engine compartment or from under the car. This could mean that the solenoid is trying to engage but that the internal components are stuck and unable to work properly. Repeated “clicking” sounds usually indicate a dead battery.
How do you check if a solenoid is working?
Do your best to listen for a “click” noise. If the click is strong and loud, it most likely means the solenoid has enough power and is working properly. If the clicking you are hearing is quiet or repetitive, it may be that your solenoid is not strong enough or does not have enough power from the battery.
Can you bypass a golf cart solenoid?
To bypass the solenoid of your golf cart, simply connect both the large side wires of terminals of the solenoid. And after making the connection, attempt to start the cart. If you fail to start, this is an indication that there is no problem with your solenoid.
How do you troubleshoot a solenoid?
Check if the power supply is correct and the coil can dissipate heat by ventilation. Install a new coil and never power the coil when not mounted on the valve. Check for moisture within and replace if necessary. Replace any damaged or bent armatures as well, and check media compatibility with your valve.
Where is the reset button on ezgo golf cart?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
How do you bypass a solenoid?
5:037:29Solenoid Bypass - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery. Then you're not doing anything with the solenoid.
Where is the solenoid located on an ezgo golf cart?
0:498:12How to Replace Golf Cart Solenoid Coil | Install - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is not from one of the resistor set okay we've got this we've got the car let's get startedMoreThis is not from one of the resistor set okay we've got this we've got the car let's get started cylinder is located under this black box here on the passenger side of the car.
Can you bypass solenoid on golf cart?
To bypass the solenoid of your golf cart, simply connect both the large side wires of terminals of the solenoid. And after making the connection, attempt to start the cart. If you fail to start, this is an indication that there is no problem with your solenoid.
How do I know if my golf cart controller is bad?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
How do I know if my starter is bad on my golf cart?
A simple check with the lights on your cart will help you locate the fault again. A bad starter generator gets hot quickly when the cart starts moving around. Within a short time, it might start letting out smoke as well. Once the smoke starts coming out of it, you know that your starter generator is damaged.
What would cause an electric golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
How to tell if golf cart solenoid is bad?
One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...
How to Test a Bad Solenoid on a Golf Cart?
Testing bad solenoids in a golf cart is relatively simple, especially for Do-It-Yourself enthusiasts.
Why is my golf cart not starting?
If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.
What is a solenoid in golf carts?
Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.
Why won't my golf cart turn over?
For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.
How to tell if solenoid is working?
Step on the gas and try to listen to the sound of clicking. If you hear the clicking sound, look for a reading of fewer than 0.4 ohms. If you get a higher reading, the solenoid is not working and needs to be replaced.
Where Exactly Are Solenoids Located?
Before knowing more about bad solenoids, you need to know their location. Usually, solenoids are located under the seat or just above the motor.
How to tell if solenoid is bad on golf cart?
The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.
Why doesn't my golf cart solenoid click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
What Does A Solenoid In A Golf Cart Do?
In the early 1960s, a bank of solenoids was used in electric carts to redirect electrical power of different voltages, or through a resistor, to vary the speed of the electric motor. The number of single-action solenoids (4-terminal solenoids) used in each golf cart was reduced with the advent of dual-action solenoids (6-terminal solenoids).
What to test before testing golf cart solenoid?
BEFORE testing the golf cart solenoid, test both the accelerator micro switch and the key switch. These components are both wired into the control circuit of the solenoid and if they are faulty, the solenoid will not operate.
How to check if a battery is low?
First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.
What happens if the solenoid is not zero?
There should be zero ohms. If the reading is not zero, then the solenoid is stuck and needs to be replaced.
Why does my solenoid stop working?
A common cause of failure in a solenoid is an improper loosening and tightening of the terminals. You must use TWO 1/2″ wrenches when attaching the cable on the large terminal posts…one to hold the nut closest to the solenoid body to prevent it from twisting inside the unit and the other to turn the outside nut.
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
Where are the solenoids on a golf cart?
Most golf cart solenoids will be found under the seat with four wires connected to it. It should look like this.
Where is my solenoid?
Now that we have an idea of the solenoid’s job, it’ll be a lot easier to diagnose the solenoid in the case of no start or no go. Of course, before you get your tester out, it may be a good idea to know where the solenoid is and what it looks like.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What is a solenoid relay?
Good question! A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart.
What happens if a solenoid reads infinity?
If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
What are Common Problems with a Golf Cart Solenoid?
We now know that a golf cart solenoid can be just as spent as the vehicle itself depending on use, so it’s to be expected that it will encounter problems along the way.
Why does my golf cart solenoid turn inactive?
That’s because the voltage is passed through it via its subparts, which are the steel plunger and a thin wire, allowing the flow of energy from the battery to the motor to create a linear motion . During its operation, your solenoid turns somewhat inactive, which reduces the usage of your golf cart battery.
How Does a Solenoid in a Golf Cart Work?
Whenever you put the pedal to the metal, you are activating not only your golf cart’s speed controls but also its solenoid.
What is a Solenoid?
Before we delve deeper into this vital part of a golf cart, let’s define first what a solenoid is.
Why does my golf cart make a clicking sound?
The Golf Cart Has a Clicking Sound. As mentioned earlier, low amperage and insufficient voltage will cause a clicking sound. But when the solenoid is already damaged in the first place, it will also give off those clicks when you try to start your cart.
Why won't my golf cart fire up?
After all, a solenoid is triggered every time you power on your vehicle while holding down its accelerator, that is, if it has no issues.
What is a golf cart switch?
It has many applications, one of which of course is being a switch that connects the battery of your golf cart to the starter or motor , with the help of both the high and low power circuits.
How to bypass solenoid on an EZGO golf cart?
Sometimes, a person may not have a multimeter or a voltmeter with them. Therefore, to check the solenoid, you can connect the large wires into the solenoid together and see if the cart starts.
Why EZGO solenoid gets hot?
If the EZGO cart solenoid is getting hot while running, then the problem may be somewhere in the circuit or in the solenoid itself. It is better to replace the solenoid if the damage is extensive.
Why is the EZGO solenoid constantly clicking?
Then, it can be a problem related either to the solenoid or the wiring.
Why is my solenoid overheating?
Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.
Why is my EZGO cart not working?
But a bad solenoid can be the most common one. Always check the battery voltage and the clicking sound while pressing on the pedal.
How to test gold cart solenoid?
You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.
What to do if your solenoid is damaged?
Here the formula is simple; if one thinks that the solenoid is damaged, then jump the solenoid from the circuit and check. If the cart starts then, the problem could be the solenoid. If the cart doesn’t start even after jumping the solenoid, then the issue lies somewhere else and not in the solenoid.
How to tell if a solenoid is bad?
On off.. To get the correct out put you first need the correct input . Assuming You have a 2012 TxT . First you need 48 Volts on the two small post to activate It. If you have 48-volts on the two small post and no click .. Then you have a bad solenoid.
Do you have to run a golf cart daily?
No you don't have to run them daily but it's a good idea the batteries charged if the carts going to be sitting unused.
Can a golf cart burn solenoid?
It's uncommon for a golf cart to ruin solenoids but check it later when it's running and see if it gets really hot. There are two small wires going to the small posts on the solenoids. Make sure no wires are loose or intermittent. It's rare but sometimes a solenoid can get stuck and burn itself out. T.
