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what does a golf cart do if primary clutch is bad

by Jarod Waelchi Published 2 years ago Updated 1 year ago
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Fixing the battery will usually help you resolve the issue of your golf cart clutch not engaging. If you find that the issue does not lie with the battery, then you might have to remove the back cover and take a look at the system to figure out what the issue is. With the rear end jacked up, try throttling the cart.

A sudden inability to maintain even slow speeds when heading uphill or changing elevation. Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.May 11, 2017

Full Answer

How to fix clutch problems?

How to Fix Go-Kart Clutch Problems

  1. Overheating Go-Kart Clutch. An overheating clutch on a go-kart needs to be immediately assessed and fixed. ...
  2. Stuck Go-Kart Clutch. A go-kart clutch that overheats over a prolonged period of time or that is exposed to excessive wear can have its internal components stuck together.
  3. Go-Kart Clutch Not Engaging. ...
  4. Go-Kart Clutch Engages Early. ...

How do you replace coil on club cart golf cart?

Three things can indicate that your golf cart clutch is going bad:

  • Your cart’s initial acceleration is jerky
  • It feels as if power is slipping while your cart is climbing incline terrain/hills
  • Your cart has varying top-end speed (alternating between fast and slow)

How to solve electric golf cart problems?

What can go wrong with electric golf carts?

  • Troubleshooting Batteries. Like any electric vehicle, the battery is often the root of the problem.
  • Ignition or Motor Issues.
  • Solenoid Woes.
  • Faulty Direction Switch.
  • No Speed Control.

How to remove drive clutch on EZGO golf cart?

How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.

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Why is my golf cart clutch not engaging?

Cleaning the clutch thoroughly might be the simplest solution to this problem. You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise. Another common reason could be due to the weights present inside the system hanging up.

What does a golf cart clutch do?

0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipMaking the revolution path smaller like dropping the chain on the back of your bike down to aMoreMaking the revolution path smaller like dropping the chain on the back of your bike down to a smaller gear causing the belt to rotate even faster.

What does the secondary clutch do on a golf cart?

Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.

Can you adjust a clutch on a golf cart?

If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.

How do I know if my golf cart clutch is bad?

What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.

Why is my centrifugal clutch not engaging?

Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.

Why wont my golf cart go forward or reverse?

The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.

Why does my gas golf cart go slow uphill?

A fully charged battery can create up to 24 volts. With a voltmeter, determine how much current you need by checking if your cart will move on flat ground with a dead battery. If your golf cart's speed drops significantly as it ascends an incline, your batteries may be weak and need replacement.

How do you adjust a centrifugal clutch?

0:012:10Go Kart Clutch Adjustment For Higher RPM - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe snap ring inside of here. Which will allow me to get out that spring. Once you take this clipMoreThe snap ring inside of here. Which will allow me to get out that spring. Once you take this clip out. You can take this plate. Off which exposes the spring. And try this spring out.

How does a belt clutch work?

The five most common reasons a golf cart squeaks include bad rubber bushings, front and rear spring failure, slipping belts, loose parts rubbing together, and problems with your wheels.Why Does My Golf Cart Squeak? (5 Reasons, Fixes)https://www.golfcartreport.com › why-does-my-golf-cart-...https://www.golfcartreport.com › why-does-my-golf-cart-...Search for: Why does my golf cart squeal?

Do electric golf carts have clutches?

The reason for a Club Car drive belt being too tight can be because the drive belt is too small for the golf cart. The way to check if the belt is fitted correctly is to push the belt down with one finger at the center between the clutches. It should not deflect more than 1.5inches. It should not be less as well.How to Adjust the Drive Belt on a Club Car Golf Carthttps://www.golfstorageguide.com › how-to-adjust-club-c...https://www.golfstorageguide.com › how-to-adjust-club-c...Search for: How tight should a golf cart drive belt be?

Why wont my golf cart go forward or reverse?

Change the Speed ControllerThe Speed Controller regulates the electric output of the motor; a higher voltage equals more RPM, and the faster your cart will travel. When you change the speed controller, you can reduce the voltage and increase the amperage of the motor, resulting in increased torque.Dec 2, 2016Learn How to Get More Power out of Your Golf Cart Enginehttps://www.golfcartking.com › blog › learn-how-to-get-...https://www.golfcartking.com › blog › learn-how-to-get-...Search for: How do I get more torque out of my gas golf cart?

Why does my gas golf cart go slow uphill?

6:528:34How Does a Motorcycle Clutch Work | Partzilla.com - YouTubeYouTubeStart of suggested clipEnd of suggested clipSystem is in constant motion both the drive and the driven clutch. But forward momentum assaulted.MoreSystem is in constant motion both the drive and the driven clutch. But forward momentum assaulted. By the centrifugal clutch that has to be overcome before the machine actually moves forward.

What Kinds of Problems Can a Golf Cart Clutch Have?

Your golf cart's ability to climb uphill — an essential skill to have on South Carolina terrain — depends on how well your primary and secondary clutches work as a unit. If one or both clutches begin to fail, your ability to get your golf cart from point A to point B will begin to fail as well.

How to tell if a golf cart is bad?

Watch out for these telltale signs of a malfunctioning golf cart CVT that is in need of repair or replacement: 1 A sudden inability to maintain even slow speeds when heading uphill or changing elevation 2 Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason 3 Jolting during startup 4 A 'cranking' sound when starting up the golf cart

What is CVT clutch?

The CVT is comprised of two separate clutches that are connected by a thick drive belt. When we refer to the clutch or CVT, we're referring to two components — the drive clutch (or primary clutch) and the driven clutch (or secondary).

What does it mean when a golf cart starts jolting?

Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.

What does CVT mean in golf carts?

The golf cart clutch or CVT (which stands for Continuously Variable Transmission) may be easy enough for you if you're used to stick-shift driving with your regular vehicle. However, because many people these days don't drive stick-shift, they have a difficult time adjusting to the clutch when they purchase a new or preowned gas-powered golf cart.

Why won't my clutch engage in a cart?

This could be because the clutch is slipping from its designated position.

Why is my clutch not engaging?

Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.

Why is my golf cart jerky?

After a while, it could become smooth, but this problem is caused due to some issues with the clutch system.

Why does my clutch make a squeaking noise?

Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .

How to stop a clutch from squeaking?

You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise.

How to stop clutch from coming apart?

Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.

What to do if clutch doesn't engage?

If the clutch still refuses to engage, you might have to get it checked by a service center. They will be able to identify the issue easily and help fix it.

Why does my clutch have heat damage?

Your clutch has suffered heat damages due to lack of maintainance.

Why does my clutch keep engaging when idle?

The other reason why the clutch is engaging at idle (and the more common reason) is that the clutch has suffered heat damage and the shoes in the clutch are not disengaging.

Why does my clutch start to smoke?

If your clutch is starting to release smoke or is releasing sparks then it’s likely due to overheating. Overheating can be caused by a variety of reasons:

Do you need to apply anti seize before putting on a clutch?

Before putting on a new clutch I highly recommend applying some anti-seize onto the crankshaft, it will make disassembling easier the next time.

Why is my go kart clutch stuck together?

A go-kart clutch that overheats over a prolonged period of time or that is exposed to excessive wear can have its internal components stuck together. When a go-kart clutch is overheating on a regular basis and doesn’t get the required lubrication, heat can transfer from the external components to the internal components.

How to fix a go kart clutch?

How to Fix It: The first thing you’ll need to do is assess the condition of your go-kart clutch. Remove it from the crankshaft of the engine. Be careful when removing it, as you will need to let it cool off first. Open up the clutch by removing the drum and inspect the inner components.

Why does my go kart clutch engage early?

Here’s a quick summary of the potential issues for a go-kart clutch that engages early: Engine idle speed set too high. Tension springs are too loose.

How many rpm does a go kart clutch engage?

A go-kart clutch fully engages at about 1,800 rpm. Once that point is reached, the flyweights and the friction material make contact with the clutch drum through centrifugal force. Therefore, it’s important that your clutch fully engages for it to be running optimally.

What happens if you don't lubricate your clutch?

If your clutch is not lubricated properly, there is no agent that helps to reduce friction and disseminate heat. As you’ll only want friction between the friction material and the drum of the clutch, the hub and areas below the brass bushing require a good amount of lubrication.

What does it mean when your clutch is stuck?

Secondly, you could also be dealing with a clutch that is stuck. This means that the flyweights are constantly engaged, regardless of the engine’s rpm. Lastly, you could be dealing with tension springs that are too loose.

Why does my go kart have a burning smell?

1. Overheating Go-Kart Clutch. An overheating clutch on a go-kart needs to be immediately assessed and fixed. If your clutch starts to overheat, you’ll notice a burning smell that is similar to burnt rubber. Your clutch may be overheating due to several reasons. One of the most common reasons is a lack of lubrication.

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