Full Answer
Where is the forward switch on a 36V club car?
This is the complete wiring diagram for the 36v Club Car Forward/Reverse switch, also known as the “F/R” switch. This is the same switch that controls the direction of the electric motor and is located behind the steering wheel on the driver’s side of the car.
Where is the speed controller on an electric golf cart?
As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles. Making sure you choose the right controller for your new custom cart makes all the difference in the vehicle running safely, and smoothly.
How many volt battery does a golf cart have?
You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs. If your golf cart is meant to carry multiple passengers, or over rocky and hilly terrain, you’ll need a more powerful drive train. These vehicles will have motors with 5 to 10 horsepower, and controllers that can deliver 300 to 600 AMPS.
What does the F/R switch do on a club car?
The F/R switch controls the direction of the electric motor. When the switch is in the “Forward” position, the forward direction of the electric motor is controlled. The “Reverse” position of the switch reverses the direction of the motor. How To Wire The Club Car F/R Switch?
What does a golf cart relay do?
A golf cart solenoid is a relay switch used in golf carts. This switch controls a high power circuit with the help of a low power circuit. The solenoid pushes a rod that closes a circuit with a magnetic coil. This creates an electric current which moves the cart.
Why use a relay instead of a switch?
Relays can reduce the need for high-amperage wiring and switches, which are expensive and take up space. Therefore, switching to relays in your electronic systems can reduce the size or weight of a casing, for instance, or allow manufacturers to fit more functionality into a space of the same size.
What would cause an electric golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
What causes a golf cart not to start?
As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.
What do relay switches do?
Relays are switches that open and close circuits electromechanically or electronically. Relays control one electrical circuit by opening and closing contacts in another circuit. As relay diagrams show, when a relay contact is normally open (NO), there is an open contact when the relay is not energized.
What is the benefit of using a relay?
Control Of More Than One Component They can be used to switch more than one contact over at a time. This again saves space and gives much more options when designing a circuit. The output contacts of a relay can be used to switch different load circuits or components that may have different voltage or current levels.
Where is the reset button on electric golf cart?
First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!
How do you fix a golf cart that won't move?
When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
How do you test a 36v solenoid?
0:182:58Solenoid Troubleshooting - YouTubeYouTubeStart of suggested clipEnd of suggested clipTroubleshooting this solenoid is actually quite simple in order to troubleshoot the solenoid we'llMoreTroubleshooting this solenoid is actually quite simple in order to troubleshoot the solenoid we'll use the continuity feature of our multimeter we can either use continuity or the resistance feature.
What happens when golf cart solenoid goes bad?
If the solenoid is broken and not working correctly, you may notice your golf cart won't start, picking up speed, or even working at all (issues with acceleration could also be caused by a bad speed controller).
Do golf carts have fuses?
Yes, golf carts contain fuses just like those found in a car or truck.
Loose Cables
Loose power cable connections are the primary culprit in the failure of traditional mechanical rotary style forward reverse switches. Power cables are the thicker, usually 6-gauge, cables that connect the forward reverse switches to the starter generator, in the case of 2-cycle gas golf carts.
OEM 6 Gauge
For most golfing applications 6-gauge cabling is adequate to the task of carrying two golfers and their two golf bags around the course, stopping every 200 yards or so while they play their next shot.
Upgrades
The larger diameter tires require more current (amps) to simply get the cart rolling. Added passengers mean more pay load demanding still more amps through the electrical system. Add a hilly or mountainous terrain and the amp draw just keeps getting higher.
Sepex Controllers
Many modern golf carts have an electronic speed controller that handles the forward and reverse switching function internally. These carts have a toggle switch of some design to change direction rather than the older mechanical rotary forward reverse switches common to many golf carts.
How to check if key switch is working?
If you wish to check if the key switch is functioning properly, follow these steps. There are two probe wires present in the battery pack – a black and a red. Connect the black probe wire to the 36v negative terminal of the battery pack. The red probe wire should be connected to the back of the battery pack.
What is the difference between blue and red wires on a cart?
The basic rule is that the blue wire generally is connected to the solenoid while the other red wire will be connected to a fuse. From the fuse, the wire will be further extended to another terminal of the solenoid.
Do all golf cart keys have the same key?
Yes, all club car golf cart keys are the same. The downside of owning a golf cart is that the key switch can be easily accessed using any key from the same manufacturer. If you have a single key from a particular manufacturer, you can easily use it to open all the carts made by them.
Is the Ezygo golf cart the same as the golf cart?
Yes, all EZYGO golf cart keys are the same. A key from one golf cart can be used on another EZYGO golf cart. All golf cart keys are dependent on the manufacturer. Each manufacturer will have the same key molds for the keys. Yes, the keys are universal and limited to the manufacturing company.
Can you park a golf cart on a golf course?
Some people park their carts on the golf course but do not prefer other people using it. To avoid this problem, you can change the key switch or use a combination of other techniques. This way the cart cannot be used by others without your permission.
Can you replace an ignition switch on an Ezygo?
If you have identified an issue with the ignition switch on your EZYGO, you may need to replace it with a new one. It is really an easy task to replace the switch with a brand-new one. The first step would be to get the right switch for replacement.
Can you replace a switch with a new one?
It is not too difficult to replace the existing switch with a new one. It can be easily installed without much hassle. This way the access to your cart can be restricted. In general, most people don’t bother about the key as it is not used for any other purpose other than unlocking the cart.
Where are the solenoids on a golf cart?
In all golf carts, new and old, the solenoids can be found under the seat or in the engine well and are easily identifiable by the wires that lead to them. Banks of heavy duty solenoids, as in the previous illustration, are mounted on the side or back panel near the electric motor.
How to test golf cart solenoid?
A diode allows current to run in one direction, but not in the other. Testing the diode is a simple procedure. Remove the diode from the circuit and check the leads with a continuity tester.
Why doesn't my golf cart solenoid click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
How to tell if solenoid is bad on golf cart?
The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.
How to tell if a golf cart won't start?
The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. Now, on to the next symptoms…. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting.
How much horsepower does a golf cart need?
These vehicles will have motors with 5 to 10 horsepower, and controllers that can deliver 300 to 600 AMPS.
What is the most important part of a golf cart?
Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...
What does a battery controller do?
With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
What is the function of a speed controller?
In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. Battery Current Limiter: This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage.
Can you run a golf cart without a speed controller?
If your golf cart is running an AC or Brushless DC motor , you won’t be going anywhere without a speed controller. In these specific types of motors, electrical signals fire back and forth which reverse in direction at different times. This must stay consistent, and has to be timed precisely with the motors rotation.
