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what does ezgo golf cart solenoid resistor do?

by Kacie Schmidt Published 3 years ago Updated 2 years ago
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This 36 Volt Golf Cart High Amperage Pre-Charge Resistor and Diode designed to maintain the capacitors within your controller at battery pack voltage so when the solenoid contacts touch no arcing occurs. If you are installing a high performance motor you will need a high amp solenoid to get the power to that motor.

Prevents arcing across your solenoid terminals and keeps your electrical system safe.

Full Answer

Where is the solenoid located on an EZGO golf cart?

Where is the solenoid located on an ezgo golf cart?

  • Flip the maintenance switch.
  • Reset the battery cable.
  • Check your connections.
  • Test the solenoid.
  • Check your controller's power output.

What does a solenoid do on a golf cart?

Every golf cart, regardless of whether it is gas or electric, uses a small but powerful device called a solenoid. Solenoids are constantly working in your golf cart, and are what allows the electrical current from your battery to provide power to the rest of the vehicle.

How to check your golf cart for a bad solenoid?

What Are The Symptoms Of A Bad Solenoid In A Golf Cart?

  • The first and most obvious symptom is the golf cart won’t start. ...
  • The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. ...
  • The solenoid clicks and works sometimes, and sometimes it doesn’t. ...
  • The golf cart solenoid doesn’t click when the accelerator is pressed. ...
  • The golf cart solenoid clicks, but nothing happens. ...

How much does an EZ-GO golf cart cost?

The purchase price of a new E-Z-GO golf cart ranges between $6,000 and $11,000. Here are a few examples for new E-Z-GO Golf Cart prices in 2020: 2020 E-Z-GO Valor 4 Passenger Gas - $7,299 MSRP. 2020 E-Z-GO S4 4 Passenger Electric - $8,800 MSRP. 2020 E-Z-GO TXT Freedom 4 Passenger Electric - $9,599 MSRP.

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What does the resistor do on a golf cart solenoid?

Its purpose is to maintain the capacitors within the controller at the battery pack voltage so that when the contactor closes, no arcing occurs. Resistor value is determined by battery pack voltage.

Does a solenoid need a resistor?

If you do have a heavy duty solenoid you will not only need this resistor, but you will need the upgraded Diode as well.

What does Soleniod do on golf cart?

Just like your heart is constantly pumping to keep you going, every time you start your golf cart or press down on the pedal, your cart's solenoid is working to transfer energy from the battery to either the starter/generator on gas powered carts, or the traction motor in an electric golf cart.

Can you bypass solenoid on golf cart?

Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.

How do you test a golf cart resistor?

Place the (+) probe to the controller side of the solenoid's large post. The reading should be 0.1 to 3 volts less than battery voltage. If the reading is more than 3 volts less the battery voltage, the resistor is faulty. If the voltage is the same as the battery voltage, replace the solenoid.

Why does a solenoid need a diode?

0:000:57Why Your Solenoid Needs a Diode - Collin's Lab Notes ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipThat's where the diode comes into play adding a diode across the solenoid's leads prevents theMoreThat's where the diode comes into play adding a diode across the solenoid's leads prevents the voltage from getting too high directing it away from the power rails keeping our circuit nice.

What are the symptoms of a bad solenoid in a golf cart?

On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle's ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click.

How do I know if my EZGO controller is bad?

Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

Can you bypass a micro switch on a golf cart?

You can bypass the reed switch in an EZGO golf cart by connecting the red wire of the reed switch to the white wire from the charger receptacles and to the red wire from the FRN micro switch.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

Where is the reset button on a ezgo golf cart motor?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

Why does my ezgo golf cart not move?

The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. A defective Run/Tow or Forward/Reverse switch can also cause a EZGO to not move forward.

Why doesn't my golf cart solenoid click?

This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.

How to test golf cart solenoid?

A diode allows current to run in one direction, but not in the other. Testing the diode is a simple procedure. Remove the diode from the circuit and check the leads with a continuity tester.

What to do if your solenoid is not zero?

If the reading is not zero, then the solenoid is stuck and needs to be replaced. If the ohmmeter does read zero, set the cart to forward travel and turn the key switch on. Press the accelerator pedal (or have a friend do it) and you should hear a click. If you don’t hear a click, measure the resistance anyway.

How to check if a battery is low?

First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.

How to tell if solenoid is bad on golf cart?

The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.

How to tell if a golf cart won't start?

The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. Now, on to the next symptoms…. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting.

Where are the solenoids on a golf cart?

In all golf carts, new and old, the solenoids can be found under the seat or in the engine well and are easily identifiable by the wires that lead to them. Banks of heavy duty solenoids, as in the previous illustration, are mounted on the side or back panel near the electric motor.

How many amps does a solenoid conduct?

On a day that your cart gets moderate to heavy use, your solenoid can start and stop up to 1500 times per day and will conduct about 300 amps per use (in an electric golf cart). It’s actually pretty surprising that solenoids don’t break down ...

Why do golf cart solenoids need to be replaced?

Because solenoids are responsible for so much, they are one of the more common parts on a golf cart that will need to be replaced. Let’s take a closer look at what exactly a solenoid is, and why it’s so integral to keeping your golf cart functioning properly.

Why won't my golf cart start?

The ability of your golf cart to function properly depends largely on the solenoid. If the solenoid is broken and not working correctly , you may notice your golf cart won't start, picking up speed, or even working at all (issues with acceleration could also be caused by a bad speed controller ).

What is the solenoid on a golf cart?

Every golf cart, regardless of whether it is gas or electric, uses a small but powerful device called a solenoid. Solenoids are constantly working in your golf cart, and are what allows the electrical current from your battery to provide power to the rest of the vehicle.

What is a solenoid?

On the contrary, solenoids are actually pretty small devices and are made up of two main sections. First is a steel plunger, and second is a coil made up of thin wire. Every time you turn your cart on or press the pedal, a small amount of voltage passes along the wire coil and triggers the steel plunger to close.

Why is my Ezgo golf cart not clicking?

A EZGO golf cart that is not making a clicking sound can be due to a failed solenoid. If there is no sound in the cart while igniting the switch, then the problem can be the cart’s control circuitry. This means the solenoid has stopped working. Then it is required to replace the solenoid.

Why is my solenoid overheating?

Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.

How to test gold cart solenoid?

You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.

Why is wiring diagram important?

Wiring diagrams of the circuits are highly important when joining a circuit through several wires and connectors. Solenoid wiring diagrams are highly useful when one wants to install a new solenoid or want to test the circuitry. A wiring diagram will help in understanding the connections.

What to do if your solenoid is damaged?

Here the formula is simple; if one thinks that the solenoid is damaged, then jump the solenoid from the circuit and check. If the cart starts then, the problem could be the solenoid. If the cart doesn’t start even after jumping the solenoid, then the issue lies somewhere else and not in the solenoid.

Why is my cart solenoid getting hot?

If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring. It is better to check the solenoid thoroughly. Use proper solenoid, which matches the amperage and voltage of the cart system. Use high-quality solenoid to avoid the heating problem.

What to do if solenoid is not working?

If the solenoid is not working after checking and testing the solenoid using a voltmeter, then it is time to replace the solenoid all together. Always be sure of the model and year of the cart. Check online to get all specifications. Compare the online picture of the new solenoid with the older one.

Description

This listing is for one 36 Volt Golf Cart High Amperage Pre-Charge Resistor and diode. If you are in the quest for more power whether it be for more speed or torque once you upgrade your golf cart motor you will need to get more power to it from your battery bank. Hence a high amp solenoid.

36 Volt Golf Cart High Amperage Pre-Charge Resistor and Diode

This listing is for one 36 Volt Golf Cart High Amperage Pre-Charge Resistor and diode. If you are in the quest for more power whether it be for more speed or torque once you upgrade your golf cart motor you will need to get more power to it from your battery bank. Hence a high amp solenoid.

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