How to check the generator on your golf cart?
- Remove the fan belt from the vehicle or machine the generator starts. ...
- Attach the jumper wire to the armature terminal on the generator.
- Touch the other end of the jumper wire to the positive terminal on the battery.
Who rebuilds golf cart controllers?
GolfCarCatalog.com has a rebuild and repair service for many models of electronic speed controllers for golf carts, utility vehicles, forklifts, scissorlifts, and many industrial vehicles. Repairing your speed controller costs a fraction as much as buyng a replacement controller. All of the controllers we rebuild are repaired by a certified rebuilder and have a one year warranty against repair defects.
How to properly drive a golf cart?
- When you go for your backswing, you should shift your weight backward. This will give your swing more power.
- A lot of times your instinct might be to have a fast backswing thinking that it will give you more power to crush the ball. ...
- Stay flat. ...
- Take a steady backswing and pause at the top to reset before begin your downswing. ...
What does a golf cart speed controller do?
What is Golf Cart Speed Code 5?
- This speed code allows the golf cart to go at the highest possible speed.
- The code removes all rpm restrictions so that the stock controller performs like an Alltrax controller to give maximum torque and speed by matching the controller with the motor.
- The speed code has motor speed/RPM limits unlike speed magnets for the driver’s safety.
What does golf cart controller do?
The controller meters out current and voltage on your battery based on user input, whether that be a gas pedal, a throttle, or even pedals on a bicycle. With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
What does EZGO controller do?
Known as the heart of the EZGO golf cart, the controller's core objective is to control the speed of the golf cart. It is a needed component in a AC and brushless DC motor. Without the controller, the golf cart will not work.
What does a navitas controller do?
Navitas produces 600-amp golf cart controller kits for Club Car, EZ-GO and Yamaha Golf Carts that allow you to use your existing Motor and Solenoid to increase the performance of your golf cart in both speed and torque.
What does an MCOR do?
Club Cars use an MCOR throttle device. This translates your foot movement at the pedal into electric impulse that the motor controller reads. MCOR stands for "Motor Controller Output Regulator".
How do I know if my golf cart controller is bad?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
How can I make my EZGO golf cart faster?
One way to increase the speed of EZ Go golf carts is to incorporate an octane booster when you fill the tank. The cart will have more pick-up, and it could gain as much as 5 mph. A different approach is to take out the throttle linkage governor on the carburetor.
How do you make a golf cart go faster?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.
How can I make my golf cart have more torque?
Change the Speed ControllerThe Speed Controller regulates the electric output of the motor; a higher voltage equals more RPM, and the faster your cart will travel. When you change the speed controller, you can reduce the voltage and increase the amperage of the motor, resulting in increased torque.
Are navitas golf carts good?
Navitas is one of the top manufacturers for electric vehicle systems in Canada, and widely known for their golf cart controllers which many believe to be the best on the market. Recently Navitas has released an all new golf cart frame compatible with the E-Z-GO TXT.
How do I know if my MCOR is a club car?
To test the MCOR, look for the line item that says THROTLE. With the cart in neutral, slowly depress the gas pedal. You should verify that the throttle moves from 0% to 100% in a smooth manner. If you see it jump around (ie.
When did Club Car start using MCOR?
MCOR1. This type of throttle device was used on all Carryall and DS models cars from the year 2000 and continued till 2012. It has a star splined input shaft, and the mounting is a bit different than other models.
Does ezgo have MCOR?
E-Z-GO - MCOR Part # 5857 - EZ GO Golf Cart Parts.
What is the role of a golf cart controller?
The controller on your golf cart plays a very crucial role in its working. It controls the acceleration, torque and speed of your golf cart. So, without a working controller, your golf cart will drive unpredictably, and it will not maintain a constant speed. Despite it being so vital to the golf cart, not many people know much about how this device ...
How does a golf cart controller work?
It alters the power to the cart’s motor, thus allowing the user to control the speed and torque of their vehicle. The larger the controller, the more current it provides, allowing the cart to generate more power. While this does make the cart go faster, ...
What is the best controller for a golf cart?
Different controllers offer you varying levels of output and performance. However, regardless of your requirements and the cart model you drive, we have handpicked the three best golf cart controllers for you: Navitas TSX3.0 , the Alltrax XCT-48500-IQ, and the Curtis 1205M-5603. Pick the one that best suits your needs!
What is throttle fault protection?
Throttle fault protection circuitry that disables the controller if throttle wires break or open.
What is the Alltrax XCT48500 500A?
Alltrax XCT48500 500A has thermal plastic ABS and PC510 enclosures, along with copper heat sinks. The device is compatible with various carts, and you will find standard connectors for Club Car, EZGo, Yamaha models.
What is Alltrax controller?
Alltrax has been one of the top go-to companies for controllers and electric vehicle systems for quite a while now and is known to have exceptional research, development and engineering.
Can a golf cart controller cause stress?
In addition, over-speeding can add extreme stress to the components of the cart. Golf cart controllers present you with several options, and each one can generate different output levels according to input voltages. The choice of the controller suitable to you depends entirely on the intended usage of the cart.
What does a speed controller do in golf carts?
As the name implies, the speed controller will change the golf cart speed to the golf cart driver’s preference, but because of advances in technology, it does much more. The speed controller can offer the following functions: A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, ...
What does a golf cart controller light mean?
Most controllers will have a small light that will begin to flash a code sequence that can be compared to the golf cart manual. If the code indicates the source voltage is incorrect, then you will need to go back over the previous steps. If the code indicates a controller fault, then the controller will need a reset, repair, or a replacement order.
How to check if a golf cart has a solenoid?
THIS IS NOT a function of the speed controller. It is a separate component that turns the speed controller on. If there is no click, this check should include the microswitch at the pedal as well as the connections going to the solenoid. If you need to do in-depth testing of the solenoid, refer to the article “Bad Solenoid In Your Golf Cart? Here’s How To Test And Fix It”.
How does a golf cart work?
On a golf cart, pressing the accelerator pedal down does two things…first, a microswitch energizes the system by activating a powered solenoid. Second, the linkage either operates a potentiometer or a plunger that passes through a Throttle Position Sensor. This sends a variable electrical signal to the controller. This signal, based on the strength it sends, tells the speed controller what level current to send to the motor.
What is club car power drive?
Club Car’s Power Drive is a Series Motor System, on the market from 1990 and up. On the golf carts built in the years 1990 – 1994, the controller used a 0 to 5K potentiometer (36 Volt). In the years 1995 and up, they used 5K to 0 potentiometers (48 Volt).
What is a Yamaha G8?
Yamaha G8 (1990) to the G16 (1996) is a Series Wound Motor System, with the Shunt Wound Motor Systems being introduced with the G19 (1996) to the G29 (2007). There are also AC Motor (Alternating Current) systems available on the E-Z-Go RXV and late model Yamaha golf carts.
How to control speed?
The speed controller can offer the following functions: 1 A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, a motor can initially take up to 20 times its normal operating current. This must not last more than a second or two to avoid damage to the system. 2 Protection from ground faults caused by accidental shorts. 3 Safely reversing the motor by taking the motor to a stop, then reversing polarity. 4 An overheating protection thermal shutoff to protect the controller from damage. 5 Battery voltage monitoring to prevent the complete drain of the charge. 6 Overcurrent limiting to protect the motor and electrical components from damage.
How does a golf cart speed controller work?
We can get you any golf cart speed controller you need. A controller works like a dimmer switch for a light. It varies “power” by modulating voltage. By using a controller, it allows the user to vary the current to the motor thus adjusting the speed of the vehicle.
Why is a larger controller needed?
A larger controller is capable of providing more current thus allowing the motor to produce more torque. • Changing the controller only on a series motor will not increase the speed of the vehicle but it will slightly increase the torque.
What Does a Controller Do On A Golf Cart?
Golf cart controllers play an important part in which its main job is to control the speed of a golf cart.
What is the purpose of the speed controller on an EZGO cart?
Major functions of the speed controller of the EZGO cart are: Acceleration: The controller controls the speed of the vehicle. It also regulates the speed when you apply full throttle to the cart. Battery health maintenance : The controller makes sure that the battery is working well and is not overloaded.
How Do You Test The EZGO Speed Controller?
Before troubleshooting an EZGO cart controller, it is crucial to test the controller. The very first part of it is first to identify the cart drive system. This can be found out from the cart manual book (flow chart identification).
How Do You Repair The EZGO Controller?
If your EZGO controller is found to be damaged or is not working, two things can be done. Either the controller can be repaired or replaced.
How Do You Upgrade The EZGO RXV Controller?
This is one of the best unrivaled EZGO carts out there. It comes with AC drivetrain and makes the driving smooth with IntelliBrake technology. However, to make the cart even more efficient, you can upgrade its features.
What is a parameter setup on an EZGO cart?
Parameter setup: The controller operates the EZGO cart as efficiently as it controls the speed parameters.
Why is my EZGO controller getting hot?
In general, if the EZGO controller is getting hotter, it’s due to steep rise and driving on higher roads. Then the reason will simply be that the load on the engine and motor is also causing the controller to get hot.
Why is a golf cart controller important?
From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...
What is the function of a speed controller on a golf cart?
Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current – Managing current drawn from the battery ...
Why won't my golf cart run?
If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.
What to do if your golf cart doesn't start?
If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.
How to start a golf cart when it's dead?
Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.
What is a club car controller?
The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.
What is a programmable controller?
Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.
How does a club car controller work?
In this way, today’s modern speed controller’s meters out the battery voltage and current to the Club Car motors on the basis of numerous input parameters such as; throttle, brakes and twist grips. Hence, the operator of the Club Car would be able to control the speed at which Club Car is moving by the way of acceleration and deceleration cycles. Following are some of the main functions of the controller, irrespective of the type of the motor:
How to troubleshoot a golf cart?
GOLF CART CONTROLLER TROUBLESHOOTING 1 Make sure it isn’t your batteries! If your batteries are old and dead, then your golf cart will not operate. Charge them fully first and attempt to drive the unit. 2 If your batteries are fully charged and your vehicle won’t run, when you press on the accelerator pedal, then you should hear a clicking sound which will indicate the solenoid is engaging and allowing power to flow to your controller. If there is no distinct clicking sound, then check your solenoid. Also, it could have to do with something in the accelerator device as well. But, we can eliminate the controller as being defective. 3 If your batteries are fully charged and you get a clicking sound ensuring the solenoid is allowing power to flow to the controller, then you can begin inspecting the controller 4 Check all the wiring and signs of disconnection or damage. Also, most controllers will have an operation light that will begin to flash a morse code that will unveil the secrets of the problem. If that is the case and all of the above have been eliminated, then you are getting closer to determining it is the controller.
What is the advantage of a programmable controller?
The key advantage of this controller is that; programmable controllers produces 60% less heat than other controllers. Programmable controllers are epoxy potted or in other words Club Car controller troubleshooting, which let controller failure due to the vibration and water corrosion get easily eliminate.
Why won't my club car run?
Due to their expense, you want to be sure your controller is the major reason and problem with your Club Car. First off, if your controller is bad, your vehicle won’t run. However, there are other reasons that could lead to your vehicle not running. Here are a few quick troubleshooting tips.
Why limit current to motor?
Limiting the current to the motor so that both motor and the controller could be protected in case of motor stalling and overloading.
What does it mean when there is no controller?
When there is no controller, it means batteries drainage is at its peak, as motors can operate independently at their high speed, which would gradually increase stress on the mechanical and electrical components and let motors and batteries degrade quicker.
How to tell if a controller is bad?
Check all the wiring and signs of disconnection or damage. Also, most controllers will have an operation light that will begin to flash a morse code that will unveil the secrets of the problem. If that is the case and all of the above have been eliminated, then you are getting closer to determining it is the controller.
How to tell if EZGO golf cart has solenoid?
Take the EZGO golf cart for a test drive and check if you can hear the solenoid clicking when the accelerator pedal is depressed.
What is an inductive throttle sensor?
The inductive throttle sensor in an EZGO is a part of the electrical system of the golf cart and is connected through a wiring harness to the direction selector. It functions inside the pedal box. The ITS is used along with the cart’s electric speed controller like PDS, DCS and Series.
How many volts does a pedal have?
Take the voltage reading between both the throttle pins. This must typically be 10 volts. When the pedal is pressed fully at full throttle, the reading must be 6 volts. If the voltage reading is 12 volts, it’s an indication of a bad ITS unit.
What voltage should a series throttle be?
For Series and DCS carts, the signal range should be between 0.4 to 0.6 volts and 1.5 to 1.7 volts.
Can you short between pins on a cart?
Remember to jack up the cart and take care not to short between pins when taking the measurements, as the controller may get damaged.
The Importance of The Speed Controller
Speed Controller Functions
- In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. 1. Battery Current Limiter:This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage. 2. Motor Current Limiter:This can protect your vehicle controller and moto…
Programming Your Speed Controller
- Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy. Easily access settings for your controller in order to customize the operation. You can even tune the performa…
Determining Your Power Rating Needed
- After you have figured out your motor type and battery voltage, consider looking deeper into the current and power rating of your speed controller. This will be based on multiple aspects including the weight and size of the vehicle (load included), your average vehicle speed, and the environment in which your vehicle will be riding in. The power provided by the controller will obvi…
Choosing The Right Controller
- Like I previously stated, you need to make sure you know what your vehicle is going to be used for! If your golf cart is going to be used for transporting 2 people or light loads on flat ground, and smooth roads, a small 200-300 AMP controller with a 2-5 horsepower motor should adequately perform. You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs. If yo…