How to wire a switch on a golf cart?
Troubleshooting Guide For Club Car DS Electric Models
- Loose wire
- Disconnected or loose wires
- Failed switch
What is wrong with the golf cart?
Golf carts can spit and sputter for several reasons, but mainly due to worn out spark plugs or dirty filters inside the fuel system. There might be something wrong with the fuel system of your cart. You could be having a spit and sputter problem because the filter, pump and injectors in your golf cart are very dirty.
What are the golf cart rules?
With the new rules, drivers must be at least 14 years old, golf carts can't be driven at night unless it has proper safety features, and drivers are not allowed on roads where the speed limit is more than 30 mph. During Wednesday night's informational meeting held via webinar, residents had numerous questions and concerns.
What is a solenoid in a golf cart?
What Are The Symptoms Of A Bad Solenoid In A Golf Cart?
- The first and most obvious symptom is the golf cart won’t start. ...
- The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. ...
- The solenoid clicks and works sometimes, and sometimes it doesn’t. ...
- The golf cart solenoid doesn’t click when the accelerator is pressed. ...
- The golf cart solenoid clicks, but nothing happens. ...
How do you test a micro switch on a golf cart?
The micro switches are simple 2 wire on/off switches. They open and close mechanically. You can test function with a voltmeter if you first verify 36v in on the supply side of the switch, then mechanically trigger the switch, and test for 36v on the output side.
Can you bypass a micro switch on a golf cart?
You can bypass the reed switch in an EZGO golf cart by connecting the red wire of the reed switch to the white wire from the charger receptacles and to the red wire from the FRN micro switch.
How does a micro switch work?
Micro Switches have an actuator which, when depressed, lifts a lever to move the contacts into the required position. Micro switches often make a “clicking” sound when pressed this informs the user of the actuation. Micro switches often contain fixing holes so that they can be easily mounted and secured into place.
How do I test my EZ GO micro switch?
Depress the pedal slowly. The reading should be 0.45 - 0.53 volts just as the micro-switch is activated. Depress the pedal slowly to full throttle. The reading should move smoothly to about 1.5 volts.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
Where is the reset button on EZ Go golf cart?
Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
What does a micro switch look like?
0:224:00Understanding a Microswitch - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's better known as a snap action switch. Because it uses a spring to open and close connectionsMoreIt's better known as a snap action switch. Because it uses a spring to open and close connections inside of it if you move the lever on a good switch you can hear the spring snap back and forth.
Why do micro switches fail?
The faults that can affect a micro switch are components getting burnt, low quality components/parts, depreciation, when the switch works and stops suddenly. Although there are other faults, it has been discovered that over 70% of micro switches usually experienced these issues.
How do you hook up a micro switch?
1:115:14How to Wire up a Micro Switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe negative of the power source should then go to the other end of the component. To turn somethingMoreThe negative of the power source should then go to the other end of the component. To turn something off when the switch is pressed the power source wire should go to the normally closed.
How do I know if my EZGO controller is bad?
Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.
How do you change the speed on a EZGO electric golf cart?
Tighten the governor spring located in the engine of most golf carts to adjust your cart's top speed. 90% of EZ Go Carts have simple springs which limit the speed of the engine. To raise the top speed of your golf cart, all you need to do is locate this spring and tighten it slightly.
Why did my golf cart just stop?
When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
Why does my golf cart micro switch stop working?
A bumpy ride, a wrong wiring or a defective component can cause the micro switch to stop performing as expected. A list of common problems associated with micro switches in a golf cart is given below. The mechanical switch gets stuck and doesn’t turn over when charged.
What is a micro switch?
The micro switches on a golf cart are used to control and protect the components through electrical signals. Micro switches play a critical role in the acceleration and reversing of a golf cart. To make the golf carts lightweight, most of the makers including Club Car, EZGO, and Yamaha have increased the usage of micro switches in their golf carts.
How to bypass a reed switch on an EZGO golf cart?
To bypass the reed switch, remove the reed switch and install an eyelet on the white wire that was cut short in step 3. Connect the new eyelet to the A+ terminal of the charger receptacle which was opened in step 2. The above steps ensure that the reed switch is safely bypassed on your EZGO golf cart.
What is a forward neutral reverse switch?
The forward-neutral-reverse switch on a golf cart is a micro switch that is triggered when the golf cart is supposed to move in the reverse direction. It will trigger a buzzer that will indicate the golf cart’s reverse movement.
Why does my EZGO golf cart stop?
EZGO golf carts tend to stop and start while running when there is a problem with the micro switch. In case you face any of these troubles in your golf cart, the first thing you should do is test the micro switches in your golf cart and have them fixed at the earliest.
How does a golf cart accelerator work?
Accelerates the golf cart. A micro switch on the accelerator pedal gets activated once the pedal is pushed. This sends a signal to the solenoid and in turn more power to your wheels to make them move faster. These micro switches are more common in electric golf carts.
How many wires does a micro switch have?
The micro switch will have two wires connected to it. You’ll need to connect a voltmeter to check the voltage on the supply side and the output side. Remove the wires from the micro switch terminals and connect the voltmeter after checking the polarity.
Loose Cables
Loose power cable connections are the primary culprit in the failure of traditional mechanical rotary style forward reverse switches. Power cables are the thicker, usually 6-gauge, cables that connect the forward reverse switches to the starter generator, in the case of 2-cycle gas golf carts.
OEM 6 Gauge
For most golfing applications 6-gauge cabling is adequate to the task of carrying two golfers and their two golf bags around the course, stopping every 200 yards or so while they play their next shot.
Upgrades
The larger diameter tires require more current (amps) to simply get the cart rolling. Added passengers mean more pay load demanding still more amps through the electrical system. Add a hilly or mountainous terrain and the amp draw just keeps getting higher.
Sepex Controllers
Many modern golf carts have an electronic speed controller that handles the forward and reverse switching function internally. These carts have a toggle switch of some design to change direction rather than the older mechanical rotary forward reverse switches common to many golf carts.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What is a micro switch on a gas pedal?
This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
What is a solenoid on a golf cart?
A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
How does an inductive throttle sensor work?
So you push the pedal down, and your inductive throttle sensor makes its first signal. This will activate the speed controller and solenoid. The way this works is a relatively low powered circuit is made with the low side of the solenoid.
Is it safe to test a golf cart solenoid?
If you don’t read pack voltage, then the problem lies elsewhere. The other, more fun way to test your golf cart solenoid is certainly not as safe or good for your golf cart. It mainly involves bypassing, or jumping, your solenoid.
