The solenoid is your main contactor and safety cut-off between the controller and the batteries of your golf cart. It opens and closes the power flow to the controller to operate the golf cart.
What does the ezgo solenoid do?
The solenoid is the small unit that rides on top of the starter in the engine. The solenoid brings power from the battery to the rest of your golf cart. With the use of an electric charge, a solenoid may generate a magnetic field.
How does golf cart solenoid work?
Solenoids are Simple, But Powerful Every time you turn your cart on or press the pedal, a small amount of voltage passes along the wire coil and triggers the steel plunger to close. This process allows energy from the battery to directly contact your golf cart's motor so that it can run properly.
Can you run a golf cart without a solenoid?
Without it, the golf cart will simply not function correctly if at all. The very nature of golf carts means that they constantly start and stop. Every time their tires move the solenoid has some serious work to do. They generally consist of a central rod encased in a coil of wire that is enameled or insulated.
How does a 12v solenoid work?
0:142:26Solenoid Operation - YouTubeYouTubeStart of suggested clipEnd of suggested clipWhen we turn the switch. We allow power to travel to the solenoid coil. Here when power passesMoreWhen we turn the switch. We allow power to travel to the solenoid coil. Here when power passes through this coil the coil becomes a magnet.
How do you test a 36 volt golf cart solenoid?
Set your voltmeter to the ohms reading, and connect its probe to each one of the big terminals. Of course, the reading should be zero. Next, move the cart's switch to forward, turn it on, and accelerate slowly. Your solenoid should click.
Can you bypass a solenoid?
5:037:29Solenoid Bypass - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery. Then you're not doing anything with the solenoid.
How do you check if a solenoid is working?
Do your best to listen for a “click” noise. If the click is strong and loud, it most likely means the solenoid has enough power and is working properly. If the clicking you are hearing is quiet or repetitive, it may be that your solenoid is not strong enough or does not have enough power from the battery.
What would cause an electric golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
Where is the reset button on golf cart motor?
First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!
What is the purpose of solenoid?
More simply, a solenoid converts electrical energy into mechanical work. The coil is made of many turns of tightly wound copper wire. When an electrical current flows through this wire, a strong magnetic field/flux is created.
What is a 12v solenoid?
Solenoids are relays that are commonly used to remotely switch a heavier current. By using a solenoid, the amount of heavy wiring needed to power the load is reduced since the control circuit typically uses a smaller gauge wire.
What is the use of solenoid?
The main use of solenoid is as a switch for power. They are used in inductors, valves, antennas, etc. Its application is in varied fields like medical, industrial use, locking systems, automotive, etc. It is used to control a valve electrically.
How do you test a solenoid on a Club Car golf cart?
Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.
How do you test a solenoid on a EZ Go golf cart?
This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.
Is a golf cart solenoid the same as a car solenoid?
Unlike the starter solenoid in your automobile, which works only as you start the engine, a golf car solenoid must work the entire time the pedal is down. Each time you stop and then restart your golf car the solenoid must also stop working and then start working again.
What does a solenoid resistor do?
Its purpose is to maintain the capacitors within the controller at the battery pack voltage so that when the contactor closes, no arcing occurs. Resistor value is determined by battery pack voltage.
What Does A Solenoid In A Golf Cart Do?
In the early 1960s, a bank of solenoids was used in electric carts to redirect electrical power of different voltages, or through a resistor, to vary the speed of the electric motor. The number of single-action solenoids (4-terminal solenoids) used in each golf cart was reduced with the advent of dual-action solenoids (6-terminal solenoids).
How to tell if solenoid is bad on golf cart?
The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.
Why doesn't my golf cart solenoid click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
What to test before testing golf cart solenoid?
BEFORE testing the golf cart solenoid, test both the accelerator micro switch and the key switch. These components are both wired into the control circuit of the solenoid and if they are faulty, the solenoid will not operate.
What happens if the solenoid is not zero?
There should be zero ohms. If the reading is not zero, then the solenoid is stuck and needs to be replaced.
Why does my solenoid stop working?
A common cause of failure in a solenoid is an improper loosening and tightening of the terminals. You must use TWO 1/2″ wrenches when attaching the cable on the large terminal posts…one to hold the nut closest to the solenoid body to prevent it from twisting inside the unit and the other to turn the outside nut.
Which part of the solenoid becomes electromagnetic when the low voltage is applied to terminals?
Wire Coil. This is the part of the solenoid that becomes electromagnetic when the low voltage is applied to terminals #1
What is the solenoid on a golf cart?
Every golf cart, regardless of whether it is gas or electric, uses a small but powerful device called a solenoid. Solenoids are constantly working in your golf cart, and are what allows the electrical current from your battery to provide power to the rest of the vehicle.
How does a golf cart solenoid work?
Just like your heart is constantly pumping to keep you going, every time you start your golf cart or press down on the pedal, your cart’s solenoid is working to transfer energy from the battery to either the starter/generator on gas powered carts, or the traction motor in an electric golf cart.
How many amps does a solenoid conduct?
On a day that your cart gets moderate to heavy use, your solenoid can start and stop up to 1500 times per day and will conduct about 300 amps per use (in an electric golf cart). It’s actually pretty surprising that solenoids don’t break down ...
Why do golf cart solenoids need to be replaced?
Because solenoids are responsible for so much, they are one of the more common parts on a golf cart that will need to be replaced. Let’s take a closer look at what exactly a solenoid is, and why it’s so integral to keeping your golf cart functioning properly.
What is a solenoid?
On the contrary, solenoids are actually pretty small devices and are made up of two main sections. First is a steel plunger, and second is a coil made up of thin wire. Every time you turn your cart on or press the pedal, a small amount of voltage passes along the wire coil and triggers the steel plunger to close.
Why won't my golf cart start?
The ability of your golf cart to function properly depends largely on the solenoid. If the solenoid is broken and not working correctly , you may notice your golf cart won't start, picking up speed, or even working at all (issues with acceleration could also be caused by a bad speed controller ).
What are the symptoms of a bad solenoid on a golf cart?
In addition, the spring that pulls the pinion back to its resting position could wear down leaving the starter engaged continuously. (Starters are supposed to get the flywheel moving, then back out of position – disengage.)
What does it mean when a golf cart solenoid goes bad?
Technically, in fact, a solenoid is a shape – a shape in which the length of something coiled is longer than the diameter of the coils. In engine starters, this refers to the smaller motor ...
Why does my golf cart make clicking sounds?
On a gas golf cart, the most common symptom is the starter failing to engage – so the engine doesn’t turn over – while all you hear a series of very futile clicking sounds.
Why does my solenoid wear out?
Like any switch that relies on wiring, the solenoid could also just wear out due to overheating. This might cause it to fail to retrieve the pinion gear.
What does a solenoid do when you turn the ignition?
Step by step, it looks like this: When you turn the ignition key, a small amount of electricity goes to the solenoid. The solenoid uses that small amount of juice to close two heavy-duty contacts that allows a large jolt of electricity to pass through the starter. The solenoid also sends a pinion gear forward, which is the device ...
What is the reading for a solenoid?
If you get a clicking sound, look for a reading of less than 0.4 ohms. If the reading is higher, the solenoid is not working and needs to be replaced.
Why won't my solenoid click?
The solenoid might not be getting enough electricity to do its work – which could be caused by loose connections, a weak battery or the coil wearing out.
What is a golf cart solenoid?
What is a golf cart solenoid? A golf cart solenoid is a relay switch used in golf carts. This switch controls a high power circuit with the help of a low power circuit. The solenoid pushes a rod that closes a circuit with a magnetic coil. This creates an electric current which moves the cart.
What is a solenoid in a golf cart?
A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.
How to get a golf cart going without a glitch?
To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.
What does the inductive throttle sensor do on a golf cart?
When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.
Why is my golf cart not clicking?
This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.
Why does my solenoid not work?
This is because the solenoid fails to derive the required electricity for functioning because of a worn-out coil, loose connections or a weak battery.
Why does my gas cart not turn over?
In a gas cart, a bad solenoid prevents the starter from being engaged and therefore results in the engine not turning over.
What is a solenoid in golf carts?
Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.
How to Test a Bad Solenoid on a Golf Cart?
Testing bad solenoids in a golf cart is relatively simple, especially for Do-It-Yourself enthusiasts.
Where Exactly Are Solenoids Located?
Before knowing more about bad solenoids, you need to know their location. Usually, solenoids are located under the seat or just above the motor.
How to tell if golf cart solenoid is bad?
One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...
Why won't my golf cart turn over?
For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.
How to tell if solenoid is working?
Step on the gas and try to listen to the sound of clicking. If you hear the clicking sound, look for a reading of fewer than 0.4 ohms. If you get a higher reading, the solenoid is not working and needs to be replaced.
Why is my golf cart not starting?
If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.
What is a solenoid on a golf cart?
The solenoid on a golf cart, be it gas or electric, is a simple yet critical component, It is often appropriately referred to as the heart of the golf cart. Without getting too complicated, at this stage, it is responsible for transferring power to the vehicle.
Where is the solenoid located on a golf cart?
You will need to know the club car solenoid location. In almost all golf carts, you will find it under the seat. It is easy to find and easy to identify. You will note 2 large terminals and 2 smaller terminals.
Why does my golf cart solenoid not move?
It could be faulty, worn out, or have a loose connection. The contacts could have overheated which not only causes problems and damage but is also a potential danger. If you find that the golf cart solenoid just clicks but does not move it could be one of several issues and more diagnostics will be necessary.
How to read ohms on a voltmeter?
Using the ohms feature on the voltmeter or multimeter make contact with probes on the larger terminals. What you should see is a reading of zero. Once that is checked, you want to set the key to the on position and the cart set in drive. Repeat the process.
How to tell if solenoid is faulty?
Apply pressure to the pedal, and listen. What you want to hear is a clicking sound. If this happens, check the reading on your instrument. You want a reading of under 0.4 ohms. Anything above that indicates that the solenoid is faulty and needs replacing.
Why is my cart not clicking?
If you do not hear this sound there could well be a problem. No click and the cart not starting is most likely to be the result of a faulty solenoid.
What is wrong with gas golf carts?
This also prevents it from returning to a stop position. Electric golf carts are also prone to solenoid issues although they are slightly less prevalent than with gas models.
How many volts does a golf cart have?
There is a major difference between 36 volt up to 48 volt systems, impacting both performance and potential upkeep and maintenance costs. Hint: some batteries are much more expensive ...
What is the amperage of a golf cart?
Golf Cart Battery Amps. Amperage can be considered akin to the fuel in a gas-powered engine. Similar to a tank of gas, the amount of amperage will dictate how far you can drive your cart on a single electric charge.
What does the owner manual on a golf cart tell you?
If uncertain, referring to your golf cart’s owner manual will provide guidance as to the type of battery your make and model was made to handle. As always, if you have questions or need further assistance, our talented and highly trained staff is standing by to assist and make sure you get just what you need to enjoy the trails or links worry-free.
What does voltage mean in a battery pack?
Voltage represents how much power your system will be delivered, resulting in increased ability to tow, carry more weight, and accelerate faster.
Does a golf cart battery need to be recharged?
In this regard, a higher voltage (although more powerful) often comes at a cost. That cost is that it can burn through more amps faster, draining the golf cart battery quicker, and requiring you to recharge more frequently.