They are used at the accelerator pedal to provide a signal to the solenoid that you have depressed the pedal and are ready to go. In an electric golf cart, the solenoid sends power to the controller to move the cart. In a gas golf cart, the solenoid sends power to the starter/generator to start spinning the engine.
How does the accelerator pedal work on a golf cart?
On a golf cart, pressing the accelerator pedal down does two things…first, a microswitch energizes the system by activating a powered solenoid. Second, the linkage either operates a potentiometer or a plunger that passes through a Throttle Position Sensor. This sends a variable electrical signal to the controller.
How does an electric golf cart speed controller work?
The speed controller measures out current and battery voltage to the electric vehicles’ motor to raise and lower speed on the golf cart. It monitors the state of the motor and generates signals to match the alternating currents.
What is a microswitch on a golf cart?
As the name implies, a microswitch is a small switch. Microswitches are used in many golf cart applications. They are used at the accelerator pedal to provide a signal to the solenoid that you have depressed the pedal and are ready to go.
Why is my speed controller not working on my golf cart?
Check the golf cart battery pack…If it isn’t delivering a full current to the speed controller, then it will not function. Top off the water in all batteries and measure the voltage at the battery posts.
How does a golf cart accelerator work?
How Does An Electric Golf Cart Accelerator Work? The golf cart speed controller and solenoid are both controlled by the accelerator. The pedal is connected to the potentiometer. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod.
What does the accelerator stop switch do?
This is a replacement accelerator micro (stop) switch for use with gas and electric G14-G22 model Yamaha golf carts. As a safety mechanism, this switch kills the car when the pedal is released. When the pedal is depressed, the switch is activated and sends a signal to the solenoid, allowing your golf cart to start.
What is the switch on a golf cart?
The Nature of a Micro Switch And they are very prominent in many electric golf carts because they provide a myriad of operational benefits that keep them running smoothly. In many ways, micro switches are exactly what their name suggests – a small switch that is used to manage different control elements on a cart.
What does a micro switch do on a gas golf cart?
Microswitches are used in many golf cart applications. They are used at the accelerator pedal to provide a signal to the solenoid that you have depressed the pedal and are ready to go. In an electric golf cart, the solenoid sends power to the controller to move the cart.
How do you test a golf cart Micro Switch?
Using a jumper wire, jump the power from the 48V positive terminal to the small positive terminal on the solenoid. Turn the key of the cart to the ON position and press the accelerator. Check if the wheels are turning normally. If the wheels aren't turning, recheck the jumper connections and try steps 3 and 4 again.
How does a micro switch work?
Micro Switches have an actuator which, when depressed, lifts a lever to move the contacts into the required position. Micro switches often make a “clicking” sound when pressed this informs the user of the actuation. Micro switches often contain fixing holes so that they can be easily mounted and secured into place.
Why won't my gas golf cart go forward or reverse?
The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.
How do you fix a golf cart that won't move?
When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.
Why will my golf cart go in reverse but not forward?
The next most common problem you're likely to experience with your golf cart is a malfunctioning controller. Controllers for direction come in two varieties – forward and reverse. As a result, a cart that will go forward but not reverse may have a broken controller for the reverse that needs to be fixed or repaired.
How do I test my EZ GO micro switch?
Depress the pedal slowly. The reading should be 0.45 - 0.53 volts just as the micro-switch is activated. Depress the pedal slowly to full throttle. The reading should move smoothly to about 1.5 volts.
What is the MCOR on golf cart?
Club Cars use an MCOR throttle device. This translates your foot movement at the pedal into electric impulse that the motor controller reads. MCOR stands for "Motor Controller Output Regulator".
Why did my golf cart stop running?
When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
How does a accelerator pedal position sensor work?
The accelerator pedal position sensor works by using a Hall Effect sensor that determines the location of the pedal by a magnetic field. It produces a change in the charge based on a change in the position of the pedal. The information is relayed to the ECM to let it know how hard you are pushing on the gas pedal.
How do I stop my car from getting stuck accelerator?
If your accelerator gets stuck down, do the following:Shift to neutral.Apply the brakes.Keep your eyes on the road and look for a way out.Warn other drivers by blinking and flashing your hazard lights.Try to drive the car safely off the road.Turn off the ignition when you no longer need to change direction.
What is the most common cause of a stuck accelerator?
A mat or carpet blocking the travel of the pedal is the most common reason.
What is the second step if your accelerator fails?
Apply the brakes. Assuming you are able to shift into neutral, the next step is to apply your brakes. Do it firmly but don't slam the brakes unless it's necessary to avoid an accident. Don't pump your brake pedal since that could deactivate your power brakes.
What is a golf solenoid?
In an electric golf cart, the solenoid sends power to the controller to move the cart. In a gas golf cart, the solenoid sends power to the starter/generator to start spinning the engine. Microswitches also serve a purpose as part of the forward and reverse direction selector switch on many golf carts. In this application, they can be used ...
What is a microswitch?
As the name implies, a microswitch is a small switch. Microswitches are used in many golf cart applications. They are used at the accelerator pedal to provide a signal to the solenoid that you have depressed the pedal and are ready to go. In an electric golf cart, the solenoid sends power to the controller to move the cart.
What does a golf cart controller do?
What does a golf cart controller do? As you can tell by this article, plenty! From being able to modify your golf cart speed, to managing all of the electrical components in perfect harmony, the controller really is the “heart” of your golf cart.
What does a speed controller do in golf carts?
As the name implies, the speed controller will change the golf cart speed to the golf cart driver’s preference, but because of advances in technology, it does much more. The speed controller can offer the following functions: A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, ...
What is a shunt motor?
A shunt motor system is also known as a Regen and referred to as a Sepex (Separately Excited). DCS (Drive Controller System) was in use 1995-1999 and was the first shunt-wound motor system. It was controlled by a DCS Controller. This motor did not have a sensor and the controller did not count RPM’s.
What is club car power drive?
Club Car’s Power Drive is a Series Motor System, on the market from 1990 and up. On the golf carts built in the years 1990 – 1994, the controller used a 0 to 5K potentiometer (36 Volt). In the years 1995 and up, they used 5K to 0 potentiometers (48 Volt).
What is a Yamaha G8?
Yamaha G8 (1990) to the G16 (1996) is a Series Wound Motor System, with the Shunt Wound Motor Systems being introduced with the G19 (1996) to the G29 (2007). There are also AC Motor (Alternating Current) systems available on the E-Z-Go RXV and late model Yamaha golf carts.
How to control speed?
The speed controller can offer the following functions: 1 A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, a motor can initially take up to 20 times its normal operating current. This must not last more than a second or two to avoid damage to the system. 2 Protection from ground faults caused by accidental shorts. 3 Safely reversing the motor by taking the motor to a stop, then reversing polarity. 4 An overheating protection thermal shutoff to protect the controller from damage. 5 Battery voltage monitoring to prevent the complete drain of the charge. 6 Overcurrent limiting to protect the motor and electrical components from damage.
What happens if you push the pedal on a golf cart?
If you pressed the pedal, the golf cart would jackrabbit jump to full throttle.
What is the most important part of a golf cart?
Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...
How much horsepower does a golf cart need?
These vehicles will have motors with 5 to 10 horsepower, and controllers that can deliver 300 to 600 AMPS.
What does a battery controller do?
With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
Why is a speed controller important?
The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.
What is the function of a speed controller?
In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. Battery Current Limiter: This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage.
Can you program a speed controller yourself?
Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy.
Do AC motors require a sensor?
Device Support on SPF ( Speed of Position Feedback): AC motors can require a sensor in order for the controller to operate smoothly and efficiently.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
What happens if a solenoid reads infinity?
If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.
What is a solenoid on a golf cart?
A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...
What is a micro switch on a gas pedal?
This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.
How does an inductive throttle sensor work?
So you push the pedal down, and your inductive throttle sensor makes its first signal. This will activate the speed controller and solenoid. The way this works is a relatively low powered circuit is made with the low side of the solenoid.
How does a golf cart speed controller work?
The golf cart's speed controller sends its current and battery voltage to its motor. This entire process depends on your golf cart's input device, which includes its throttle. That's how the golf cart's speed controller allows you to operate its acceleration rate, as well as its deceleration rate.
How to control a cart's speed?
In addition to controlling the cart’s speed, there are a few other functions that speed controllers can offer. Limit the current to the motor to protect both engine and controller in case of overloading. Determine the battery current so that battery is protected from excessive discharging. Monitor battery health and charge.
Why is a speed controller important?
Why Club Car Speed Controllers are Important. The basic function of a speed controller is, as the name implies, to control and manage the cart's speed. If your golf cart is working on a Brushless DC or AC motor, you will not be going anywhere without a speed controller.
What does it mean when there is no controller?
When there is no controller, it means battery drainage is at its peak, as motors can operate independently at their high speed, which increases stress on the mechanical and electrical components. A speed controller notes the battery voltage and current to the motor based on operator input types like the throttle, twist grip, or pedal force.
Why replace club car speed controller?
There are several reasons why you might want to replace or repair your Club Car speed controller, including customization of Club Car, adjustment or upgrade of the motor, or upgrading Club Car controller to better fit your needs.
Is a speed controller always fully understood?
Even though it is one of the essential parts of any electric vehicle, the speed controller is not always completely understood. Here's everything you should know about Club Car's speed controller and its adjustment.
Can you program a speed controller yourself?
There are many other features available while programming the controller yourself. Most modern speed controllers are easy to program by a computer or a handheld programmer. This allows users to manage various controller settings and enables you to tune the controller's performance to match with the motor.
