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what size fuse between a battery and a solenoid golf cart

by Prof. Furman Hartmann PhD Published 2 years ago Updated 1 year ago
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Understanding these types is critical for ensuring you don't run into any operational troubles. First of all, you're likely to find a 10-amp fuse that is typically associated with your solenoid, and is important to keep operating to ensure that this part doesn't fail.

Full Answer

What is the voltage of a golf cart battery?

Most modern golf cars operate on a 36 volt of 48 volt battery bank. For stock applications, most of the golf carts at this voltage range will utilize a 225A-300A electronic speed controller . The size of the golf cart cables are generally dictated by amperage level, not voltage.

Where is the fuse on a golf cart?

In a 1997 Club Car, the fuse is located in the electrical components black box that is present near the battery. On the other hand, in a 2005 Club Car Precedent, the fuse is connected to a blue wire under the golf cart seat. A golf cart fuse can blow for many reasons such as a faulty relay switch, loose connections or a naked wire.

How does a solenoid work on a gas golf cart?

This activates the steel rod in your solenoid, creating a circuit between the motor and the speed controlling systems on your golf cart. Once you release the pedal, the solenoid clicks off after a predetermined amount of time, saving your battery life. A gas golf cart solenoid works in a relatively similar fashion.

Do golf carts have fuses and breakers?

Yes, all golf carts have fuses and breakers. Most controllers like Alltrax come with a fuse because having a fuse on the battery pack offers many advantages. One major advantage of having the fuse is that it offers protection against fire or a short.

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Is there a fuse for the lights on a golf cart?

Many of the electrical components in a golf cart use fuses, including lights, cigarette lighters, power outlets, fans, horns and turn signals. Keep in mind that fuses blow for a reason. If a fuse burns out for the same application more than once a year, there is something wrong with your cart's electronics.

Where are the fuses on an electric golf cart?

Locate the service panel of the golf cart. This is usually found behind the battery on the driver's side on the rear fender. Make a note of the current ratings supported for each fuse at the highest voltage.

Do golf cart chargers have fuses?

Golf Cart Issues If the Club Car's computer is working correctly, the relay should make a “click” sound when you plug in your charger. If it does not, then you could easily have a blown fuse. If you check the fuse and it is okay, then you could also have a damaged relay, although this is rare.

How do you tell if a fuse is blown?

Remove the fuse from its holder. In some cases you may need a small screwdriver to unscrew the fuse holder cap. Look at the fuse wire. If there is a visible gap in the wire or a dark or metallic smear inside the glass then the fuse is blown and needs to be replaced.

Where is the reset button on a Club Car golf cart?

Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.

Where are the fuses located on a Club Car golf cart?

Finally, there is the 400-amp fuse, which is almost always located as near the power source or the battery as possible on your cart. Often, it is located on the positive or negative terminal of a battery to make it easier to access.

How do you bypass a golf cart charger?

2:544:33How to Bypass On Board Computer | Club Car Precedent Golf Cart | OBCYouTubeStart of suggested clipEnd of suggested clipWe can cut it. Real close to the OBC. And then put a ring terminal. As. I think that's a 5/16 holeMoreWe can cut it. Real close to the OBC. And then put a ring terminal. As. I think that's a 5/16 hole in it so it goes right over this tournament either way we've got to get this wire.

What do you do if your golf cart won't charge?

Golf Cart Won't ChargeCheck our outlet to make sure that you're getting power to your electrical outlet.Check the water level in your batteries, using distilled water to refill only. ... Check for corrosion or any loose cables on the batteries.Check the condition of your charger's cables (AC and DC cables).More items...

Where are the fuses located on a ezgo golf cart?

You'll need to open up your cart's engine hood to find this fuse. By contrast, the fuse box in 1990 EZGO golf carts – and those before and after – may be located in the wheel of your golf cart. By this, we mean the steering wheel – you'll need to pry off a small cover to get easier access to them.

Where is the reset button on Yamaha electric golf cart?

Expose the motor (you'll probably need a screwdriver to remove the cover), and look for a red button. It is usually near the main power source, where most of the wires are connected. Once you've pressed the button to reset the motor, reassemble the cart, charge up the batteries, and give it a test run.

How do I fix the lights on my EZ Go golf cart?

How to Fix EZGO RXV headlights not workingFirst, check all the wires used to establish a circuit connection.Check if the wires are torn or not connected properly.Use the DVOM to check the amount of power going to the fuse.If there is no power, then the fuse is blown.More items...

How do you troubleshoot an EZ Go golf cart?

Things to Keep in Mind Before TroubleshootingEZGO golf cart batteries aren't perfect right away.Sticky accelerators are perfectly normal and can be fixed easily.Keep your cart stable.Make sure your charging wall socket isn't faulty.Keep your tire pressure stable.Troubleshooting the speed controller.

Where are the solenoids on a golf cart?

Most golf cart solenoids will be found under the seat with four wires connected to it. It should look like this.

Why does my golf cart have no solenoid?

Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.

Where is my solenoid?

Now that we have an idea of the solenoid’s job, it’ll be a lot easier to diagnose the solenoid in the case of no start or no go. Of course, before you get your tester out, it may be a good idea to know where the solenoid is and what it looks like.

What is a golf cart go switch?

On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...

What is a solenoid relay?

Good question! A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart.

What happens if a solenoid reads infinity?

If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.

What is the most important part of a golf cart?

One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]

What Does A Solenoid In A Golf Cart Do?

In the early 1960s, a bank of solenoids was used in electric carts to redirect electrical power of different voltages, or through a resistor, to vary the speed of the electric motor. The number of single-action solenoids (4-terminal solenoids) used in each golf cart was reduced with the advent of dual-action solenoids (6-terminal solenoids).

How to tell if solenoid is bad on golf cart?

The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.

Why doesn't my golf cart solenoid click?

This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.

What to test before testing golf cart solenoid?

BEFORE testing the golf cart solenoid, test both the accelerator micro switch and the key switch. These components are both wired into the control circuit of the solenoid and if they are faulty, the solenoid will not operate.

How to check if a battery is low?

First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.

What happens if the solenoid is not zero?

There should be zero ohms. If the reading is not zero, then the solenoid is stuck and needs to be replaced.

Why does my solenoid stop working?

A common cause of failure in a solenoid is an improper loosening and tightening of the terminals. You must use TWO 1/2″ wrenches when attaching the cable on the large terminal posts…one to hold the nut closest to the solenoid body to prevent it from twisting inside the unit and the other to turn the outside nut.

Where are the Fuses on a Golf Cart Located?

You can use your golf cart's service panel to help you find where the different fuses are located. The service panel is commonly located on the rear fender, although this will vary from model to model. Trace the malfunctioning issue to the appropriate fuse. For instance, if you're having issues with the cart's electric start, check the inside of the service panel for the location of the electrical start fuse.

How Do You Identify a Golf Cart Fuse?

The easiest way to identify a fuse is by sight. Keep in mind that your golf cart will probably contain several different types of fuses, including blade, cartridge, mega, midi and others. This fuse chart will help you determine what type of replacement fuse you need. You can also bring the fuse into your nearest Batteries Plus store and have one of our associates identify it for you.

What is wrong with my golf cart?

Keep in mind that fuses blow for a reason. If a fuse burns out for the same application more than once a year, there is something wrong with your cart’s electronics. There are many reasons for this.

Why do carts need fuses?

Fuses play an important role in protecting your cart’s electrical system from overloading. If the current in your cart exceeds the safety rating of the wires or components, the fuse will melt in order to stop the flow of electrical current.

Do golf carts have fuses?

Yes, golf carts contain fuses just like those found in a car or truck. Fortunately, a blown fuse is an easy fix. In this blog, we’ll take you through the process of finding, identifying and changing a golf cart fuse, so you can get on with your game.

Can you bring a fuse into Batteries Plus?

You can also bring the fuse into your nearest Batteries Plus store and have one of our associates identify it for you. One important thing to keep in mind, be sure that the replacement fuse you pick is the same fuse type as the old one and has the same amperage. For instance, if the fuse is a 5 amp blade fuse, you’ll need to replace it ...

Where is the Fuse Box Located on a Golf Cart?

Where is the fuse box located on a golf cart? Most EZ-GO carts will the fuse located in the charging receptacle. The 2008 EZ-GO TXT gas golf carts have inline fuses that are connected to the key switch.

Why push a golf cart fuse in straight?

It’s important to push the fuse in straight as far as it will go to avoid the possibility of a weak connection that results in the fuse blowing up again. If the fuse tends to blow repeatedly, the golf cart has a major problem with its electrical system. It’s recommended having a professional inspect your golf cart.

What happens when you change the starter on a golf cart?

When the starter is changed, the fuse of the golf cart will stop blowing up. Alternatively, the starter generator wire tends to vibrate and eventually blow out the fuse after grounding. The solenoid tends to click on and off at a very fast rate repeatedly when the pedal is deactivated.

What is the fuse on a 2008 EZ Go TXT?

The 2008 EZ-GO TXT golf cart uses an inline fuse with a small wire going to the key switch. This wire is present at the point where the big wire of the positive battery terminal is connected to the solenoid.

What is the fuse on an Alltrax golf cart?

Golf carts with an Alltrax controller usually feature a 400-amp fuse fitted on the controller. This fuse must be connected to the positive terminal of the main battery pack.

Why does my golf cart fuse blow?

A golf cart fuse can blow for many reasons such as a faulty relay switch, loose connections or a naked wire.

Why is my golf cart not charging?

Check for a short here between the heavy white and black wires when the golf cart is in motion without attaching the battery charger.

What voltage do golf carts use?

Outside of specialty carts, most carts operate on a 36V or 48V standard and need a series of cells to supply enough power.

What Are The Best Golf Cart Batteries?

These brands have shown a dedication to creating quality batteries. Quality control and innovation are the main focus of these companies, ensuring that buyers get the latest and greatest. Find out more below!

How to tell if golf cart has 36V or 48V?

By multiplying these holes by two, you will determine the battery’s voltage. Multiply this number by the total number of batteries installed in your golf cart.

How long does a golf cart battery last?

With proper maintenance, a golf cart battery should last anywhere between 5-6 years.

What is amps in a car?

Amperage is akin to a gas tank in a car. Amps will determine how far the cart travels, and for how long, on a single charge. The more amps a battery generates, the further you’ll be able to drive. If you take your cart out for extended periods, this may be problematic.

What happens if you charge a battery with an underpowered charger?

An underpowered charger will cause a buildup of sulfation on the negative plate, affecting its performance. An overpowered charger causes an accumulation of corrosion on the positive plate. Ideally, you do not want your batteries to die, as charging a dead lead-acid battery can cause strain.

How to keep batteries clean?

Looking to keep your batteries clean? Use a bristle brush and a mild solution to clean the top of each battery. You can also use anti-corrosive solutions and sprays to prevent corrosion, which can be a problem with lead-acid batteries. Alternatively, you can use battery covers.

How many volts does a golf cart have?

There is a major difference between 36 volt up to 48 volt systems, impacting both performance and potential upkeep and maintenance costs. Hint: some batteries are much more expensive ...

What is the amperage of a golf cart?

Golf Cart Battery Amps. Amperage can be considered akin to the fuel in a gas-powered engine. Similar to a tank of gas, the amount of amperage will dictate how far you can drive your cart on a single electric charge.

What does the owner manual on a golf cart tell you?

If uncertain, referring to your golf cart’s owner manual will provide guidance as to the type of battery your make and model was made to handle. As always, if you have questions or need further assistance, our talented and highly trained staff is standing by to assist and make sure you get just what you need to enjoy the trails or links worry-free.

What does voltage mean in a battery pack?

Voltage represents how much power your system will be delivered, resulting in increased ability to tow, carry more weight, and accelerate faster.

Does a golf cart battery need to be recharged?

In this regard, a higher voltage (although more powerful) often comes at a cost. That cost is that it can burn through more amps faster, draining the golf cart battery quicker, and requiring you to recharge more frequently.

How to check if a golf cart battery is hot?

Use a multimeter and check the resistance of the battery wire that you find is quite hot. If you find that it has a low resistance, replace the wire with one that has a higher resistance, ensuring that it is well within limits prescribed for the golf cart.

What Causes Golf Cart Battery Terminals to Melt?

Just like the battery cables of your golf cart, the battery terminals also tend to melt. You must check them often and take the necessary measures to avoid damage to your golf cart.

Why does my golf cart battery melt?

The main reason why golf cart battery cables will melt is because of too much current passing through the jumper cable; resulting in overheating and melting. A poor contact connection or a missing ground strap between the chassis and the engine may also result in the melting of your golf cart battery cables. Alternatively, corrosion of either of ...

What happens if a golf cart battery leaks?

If you have a leaking battery, then corrosion is inevitable and it will affect the battery terminals. This will eventually seep into the posts and melt them. Check out for a battery terminal protector from your golf cart parts store. This is usually available in the form of a spray.

Why do battery cables melt?

Alternatively, corrosion of either of the above two can also be a reason for the battery cables to melt.

How to keep golf cart motor from overheating?

Get your golf cart’s motor cleaned from time to time and keep it dust-free as far as possible. This will not only ensure the maximum efficiency of the motor but also prevent overheating of the battery cables to an extent.

Why does my golf cart get hot?

If you find a particular cable getting hotter than the other cables, check for the connection made with that cable. A bad or loose cable connection can cause it to get hot.

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