How to Remove the body on a Yamaha G16 Golf Cart How to Repair a Golf Cart Body What is a Golf Cart Body made of? The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal.
What kind of golf carts does Yamaha make?
Most Yamaha golf cart series include both gas and electric models. Description: Yamaha G-Series vehicles are sold under Sun Classic, Fleet Classic, Fleet Master, Yamahauler, Ultima, G-Max, and U-Max. G1 is Yamaha's very first golf cart model. Later in 1985, they launched the Yamaha G2 golf cart model.
What materials are used to make golf carts?
Raw Materials. The frames of golf carts are usually made out of steel plates, rods, and tubing. The bodies may be made of sheet aluminum, fiber glass, or sheet steel. Other components, usually plastic or metal, are generally purchased from outside suppliers and assembled to the vehicle.
What kind of frame does a golf cart have?
Club Cars are the only golf carts that have aluminum frames. Yamaha and EZGo have steel beam/steel tubing frames.
What is a Yamaha G1 golf cart?
G1 is Yamaha's very first golf cart model. Later in 1985, they launched the Yamaha G2 golf cart model. In 1986, the company came out with the G3, Sun classic, which was later replaced by the larger G5. These models came with a full hard roof with a tempered glass windshield and a windshield wiper.
What is my golf cart body made of?
The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal.
Does Yamaha golf cart have aluminum frame?
Club Car golf carts are better than Yamaha golf carts due to their strong aluminum framework. Yamaha golf carts are designed with steel body frames. Aluminum makes the Club Car sturdier and aids in a steady ride even on bumpy roads.
Are Yamaha golf carts built on steel frames?
Lastly, Yamaha golf carts typically use steel frames because they compete more with EZGO than with Club Car.
Which golf carts have an aluminum frame?
Club Car golf carts are known for high quality steering. The stock motors are high quality and run strong. Club Car comes standard with a light weight aluminum frame that will not rust. They offer smooth suspension systems.
Is Yamaha or EZGO better?
Which is better EZGO or Yamaha Golf Cart? A Yamaha golf cart is a better option over an EZGO golf cart as it is more power-efficient and has lower maintenance costs. Yamaha carts are more economical than EZGO because they have no fuel pumps and filters to refill or replace.
How do you clean aluminum golf cart frames?
To do this, you will need an aluminum cleaner, a cleaning solution, and aluminum polish. First, clean the aluminum parts with a mild cleaning solution using a soft towel. Next, apply the aluminum cleaner to the parts and wipe clean.
Where are Yamaha golf carts made?
Newnan, GeorgiaYamaha Motor Corporation manufactures some of the best gas and electric golf and utility vehicles available. All Yamaha vehicles are manufactured in Newnan, Georgia, USA.
Which brand of golf cart is best?
Here are the top best 5 golf cart brands to choose from.Club Car. If you're looking for a classic ride, look no further than the Club Car. ... E-Z-Go. If safety is your first priority, then the E-Z-Go brand is perfect for you. ... Yamaha. Chances are, you're very familiar with the Yamaha brand. ... Polaris. ... Garia.
What is a Club Car body made of?
The Club Car DS front and rear body panels were constructed of plastic and fiberglass. In 1993, Club Car redesigned the golf cart bodies and made both the front and back panels out of a material called ArmorFlex.
How do I speed up my Yamaha golf cart?
0:005:15Yamaha G29 Drive Golf Cart Governor Adjustment - MORE SPEED!!YouTubeStart of suggested clipEnd of suggested clipItself by tightening this nut down you're putting more pressure on the spring. So that the governorMoreItself by tightening this nut down you're putting more pressure on the spring. So that the governor has to work harder to pull back on the throttle.
Do golf carts hold their value?
Golf cart everywhere A product that is accepted by the majority in a market will hold its value because there will always be someone interested in buying what you have. The golf cart has universal application as it can be used by both old and young, rich and poor.
What does DS mean on a golf cart?
What does Club Car DS mean? The DS in Club Car DS is abbreviated from the name Dom Saporito. He served as a vehicle designer for the Club Car golf carts during the 1980s.
Do ezgo golf carts have aluminum frames?
Golf Cart Frame Comparison on Club Car and E-Z-GO Their frame is constructed of aircraft-quality aluminum. For those of you in marine associated climates, this means the frame will not erode due to the humidity of climate. When a frame deteriorates, you might as well turn your cart into an expensive planter.
What is a Club Car body made of?
The Club Car DS front and rear body panels were constructed of plastic and fiberglass. In 1993, Club Car redesigned the golf cart bodies and made both the front and back panels out of a material called ArmorFlex.
What is a Yamaha G29?
Yamaha Electric & Yamaha Gas Golf Cart Serial Numbers: Yamaha DRIVE / G29. Yamaha began production of the Drive (G29) model in 2007 and continues to make the “Yamaha Drive” today.
How do you make a golf cart frame?
0:374:59How to make Golf Carts {www downloadshiva com} - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo make a golf car the first step is to build the frame with lightweight aluminum eye beams.MoreTo make a golf car the first step is to build the frame with lightweight aluminum eye beams.
What is a type D golf cart?
Type D carts are our favorite golf carts, they have an excellent suspension setup, are super rigid, have many motor options, and handle very well. These carts have a large front mount that looks like a box, a panhard rod behind the axle, and the shocks bolt directly to the top of the axle.
What is a 1995 G14 cart?
1995-1996 G14 (JN3) Type C carts are extremely rare. These carts are the “transition” models. They have a panhard arm, no track bars, and the front chassis mount is small and compact. Take a good look at the pictures so you don’t confuse it with an older model.
What is a JG5?
1991-1991 G9 (JG5) The Type A carts are the oldest of the Yamaha 4-cycle line. The double mounts eliminate the need for a panhard arm and track bars, at the expense of articulation. These carts are very tight and don’t have much space to work with.
What is a type E cradle?
Type E cradles are identical to Type D carts with the exception of the actual motor mounting holes. The Type E cradles have a single plate with 4 mounting holes in the offset center of the cradle.
What are the top 3 golf carts?
Forward-thinking golf cart enthusiasts will usually make their buying choices based on the longevity of the product. The choices of golf carts’ top 3 (Yamaha, EZGo, and Club Car) are very different in terms of durability and maintenance…but which carts have aluminum frames?
How Do The Aluminum Frame Golf Carts Compare To The Steel Frame Golf Carts?
Since the frame material isn’t the only criteria considered (such as electric vs. gas, used vs. new, etc.), let’s look at how the manufacturers stack up against each other.
How long do aluminum golf carts last?
The Club Car golf carts AlumiCore Frame gives the golf carts a longer life – an average of 20 years.
What is the name of the company that makes golf carts?
EZGo. EZGo has been around the longest of the top 3 and is a leading manufacturer of both golf cars and personal transportation vehicles. The company was founded in 1954 and began its line of vehicles with the electric golf cart. EZGo is now a major manufacturer of both electric and gas models.
What is the best frame for an electric cart?
Aluminum Frame Pros. Aluminum frames have a much lighter construction. This is a plus over the steel frame for overall battery life on an electric cart and gas-powered cart range and heavy loads capacity. Aluminum frames are rust-free and corrosion-resistant and are especially great for the southern humid climates and coastal beaches.
Why are electric carts rusty?
Steel frames rust, and require a specialized coating to prevent this. Rust and corrosion are worse on electric carts due to the battery acids. Steel frames are heavier and require more horsepower and energy to move down the road.
Do Yamaha golf carts have oil pump?
Yamaha golf carts use the splash-style lubrication which eliminates the need for an oil pump or filter. The result is fewer components to maintain and filters to change.
What are golf cart frames made of?
Raw Materials. The frames of golf carts are usually made out of steel plates, rods, and tubing. The bodies may be made of sheet aluminum, fiber glass, or sheet steel. Other components, usually plastic or metal, are generally purchased from outside suppliers and assembled to the vehicle.
How are golf carts made?
The first step in golf cart manufacture is floor and body panel fabrication, which is done by sheet metal shearing or molding, depending on the material used. Next, the chassis or frame is made by cutting, beveling, and arc-welding the tubular pieces.
How do golf carts get delivered?
After being driven onto the truck, the golf carts have their fuel drained, their batteries disconnected, and their wheels blocked in place. Overseas shipments require that the golf cart be placed on a skid—a heavy wood or steel rack—to discourage shifting in transit.
What are the waste products of golf carts?
The manufacture of golf carts creates four major types of waste products: metal chips and contaminated coolant from the machining operations, cardboard shipping materials, and paint overspray. Although difficult to collect and sort, metal chips can often be sold to recyclers. Contaminated coolant is just the opposite. It is easy to gather and difficult to dispose of. As the coolant is used it is contaminated with tramp oil, lubricant that leaks out of machines. The coolant also supports bacterial growth. Some companies use holding ponds to break down this bacteria in sunlight; they then recycle the coolant once the tramp oil has been filtered out. Most companies, however, just pay to have the oil hauled away by a waste disposal company.
How is quality control used in golf carts?
Quality control starts at the design development stage. Structural and fatigue tests are applied to the major components to assure that they will not break or wear out during normal usage. Once a prototype golf cart has been built, it is run on a mechanized track where it is subjected to shocks and severe vibration. Next, it is driven on a test track for hundreds of miles to test its endurance. Finally, the golf cart is placed in an environmental test chamber that is used to simulate actual weather conditions.
What is a golf cart?
Background. A golf cart is an electric or gas-powered vehicle used to transport golfers and their equipment around the course during play. Designed to meet golfers' needs, the carts offer a number of specialized safety and comfort features. For example, the fact that they are built low to the ground gives them a low center of gravity, ...
What are the components of a car?
These include components such as tires, which are made out of rubber; seat cushions, which typically consist of foam cushion covered by vinyl; steering mechanisms, made of metal; and motors, brakes, batteries, transaxles, suspensions, drive trains, and electrical cables.
Where is the serial number on a Yamaha G1 golf cart?
Yamaha G1 Golf Cart began production in 1979. The serial number is located near the drivers side rear tire underneath the golf cart.
What is the serial number of a 1989 Yamaha G2?
J31-159082 = 1989 000-000000 = 0000. The Yamaha G2 began production in 1985 and the serial number can be located in one of two places. Either under the seat towards the front of the golf cart, or under the front bumper on the frame of the golf cart.
What is a Golf Cart Body made of?
The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Parts like suspensions, drive trains, motors and brakes use metal.
What color are golf carts?
Fiberglass golf carts often have a white or beige body. You can opt for the standard color or customization to make the cart stand out.
How to restore a golf cart?
Steps. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored.
How to clean a golf cart with soap?
Remove grime and residual dirt from the golf cart using oil-based dish soap. Wash the soap off using cold water from a hose. Wipe the cart using a towel and let it dry completely.
What is the resin used in a 1993 Club Car?
The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material.
What to use to cover steering wheel?
Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you don’t want to paint.
What is a Project X HZRDUS shaft?
What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....
What is street legal golf cart?
A street-legal golf cart can be an efficient mode of transport in residential communities, vacation resorts, parks and campgrounds, and other short-distance travel needs.
Where to find primary ID on golf cart?
If you’re not sure, try checking the following locations: Under the driver’s side glove compartment. Under the rear bumper. Under the seat.
Background
Design
- There is no standard design for a golf cart. Many choices must be made before the designer draws the first line. Should the body be made from steel, aluminum, fiber glass, or wood? Should it seat two, four, or six passengers? Is it to have an electric or a gasoline engine? Must the cart have a powerful engine and strong brakes to navigate hills, or a small engine to insure efficient operat…
The Manufacturing Process
- Fabrication of floor and body panels
1. 1 The floor and body panels are made of sheet steel, aluminum, or fiber glass. If sheet metal is used the metal is cut to size in a sheet metal shear, a machine that cuts it with giant scissors. It is then fed into a roll forming machine, which shapes the metal by passing it over contoured formi… - Chassis construction and painting
1. 2 Tubular steel, which resembles square bicycle handlebars, is cut to size and the edges beveled (cut at an angle of less than 90 degrees) to prepare them for welding. The cut, beveled pieces are then placed in a welding fixture, and the chassis, or frame, is arc-welded. In this proce…
Quality Control
- Quality control starts at the design development stage. Structural and fatigue tests are applied to the major components to assure that they will not break or wear out during normal usage. Once a prototype golf cart has been built, it is run on a mechanized track where it is subjected to shocks and severe vibration. Next, it is driven on a test track for hundreds of miles to test its endurance…
Waste Disposal
- The manufacture of golf carts creates four major types of waste products: metal chips and contaminated coolant from the machining operations, cardboard shipping materials, and paint overspray. Although difficult to collect and sort, metal chips can often be sold to recyclers. Contaminated coolant is just the opposite. It is easy to gather and difficult to dispose of. As the …
The Future
- One technical innovation that may become available within the next ten years is a battery that charges in minutes and works for many hours. Manufacturers may also begin producing carts with video games built into their dashboards, to help players pass time while waiting at the tee. Similarly, video screens featuring a computer-generated layout of each hole with the location of …