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what would make the coils on a vw 2003 golf tdi fail to work?

by Jocelyn Hayes Published 3 years ago Updated 2 years ago

Ignition coils can fail prematurely in Golf for a variety of reasons including overheating, vibration, moisture intrusion, engine oil leak, or issues with other components of the ignition system, such as bad spark plugs can cause a coil to output higher voltage than normal, significantly reducing its operating life. Oil leak in spark plug wells

Full Answer

Can a bad coil pack cause a VW Golf not start?

Bad Coil Packs are one of the more problematic ignition issues that can occur with the Volkswagen Golf. A bad oil pack can make your Golf almost un-drivable. Or it may have little effect at all on the engine’s ability to run. It’ll get worse as they lose their ability to fire the spark plugs.

Why do VW engines have coils at the top of them?

According to some mechanics, the coils in VW engines are placed at the top of the engine and covered in a way that when the hot air from the engine rises it gets trapped. Almost creating an oven for the coils to bake in. And like most things electrical, they don't take too kindly to heat as prolonged exposure makes the wires and seals brittle.

What year did VW start having ignition coil problems?

Around the beginning of 2003 VW started to see complaints about ignition coil failures spike, particularly in the 2001-2002 New Beetle, Golf, GTI, Jetta, and Passat. VW issued a Customer Satisfaction Campaign ( CSC) to "inspect the vehicles for any malfunctioning coil packs and to replace them at no cost to the consumer."

How many Passat ignition coils have been reported to be faulty?

"The agency says the investigation is looking at an estimated 199,000 Passats from the 2002-3 model years after receiving 16 reports that faulty ignition coils caused either fires or a loss of power on 4- and 6-cylinder engines."

What causes ignition coils to fail?

The overheating of ignition coils can hinder their ability to conduct electricity. Wear and tear is a common reason for ignition coils failing. It causes degrading of the insulation between the primary and secondary coil windings and the primary coil. The reduction in insulation can cause the coil to overheat.

What happens when ignition coil doesn't work?

If you don't have strong ignition coils then it will result in weak fuel consumption or engine misfires. It's important to note that a troublesome ignition coil can also be related to a low voltage or abnormally high voltage battery.

How do you diagnose a coil failure?

What Are the Signs of a Faulty Ignition Coil?Loss of Power. This is one of the first symptoms of ignition coil failure. ... Check Engine Light On. ... Poor Fuel Economy. ... Backfiring. ... Misfiring Engine. ... Hard Starts and Stalling. ... Spluttering and Coughing Sounds. ... Jerking and Vibrating.

Can ignition coils suddenly fail?

It may be surprising to learn that the leading causes of ignition coil failures have nothing to do with the coils themselves. Ignition coil damage is often caused by underlying issues never addressed in engine misfire repairs. Issues like spark plug gapping, leaking valve covers or moisture intrusion.

How do I know if I need a new ignition coil?

When Ignition Coils Go Bad: 7 SignsYour Car Won't Start.Your Check Engine Light Comes On.Your Engine Stalls.Decreased Fuel Economy.You See An Oil Leak.Backfiring & Poor Catalytic Converter Performance.You Are Overdue For New Spark Plugs.

What would cause a coil pack to keep going bad?

The leading cause of premature failure of an ignition coil is due to a worn or bad spark plug ignition cable. A bad spark plug ignition cable will have a much higher than normal resistance. This high resistance causes a very high amount of voltage to be generated from your ignition coil's secondary winding.

What makes coil packs go bad?

Excessive heat and vibration can cause the insulating material to break down and create internal coil failure. Worn secondary ignition components such as spark plugs or wires can cause a coil work harder, require more voltage, and therefore significantly reduce the operating life of the coil.

What sends power to the coil packs?

The ignition coil converts the low voltage electricity into high voltage power in timed pulses. The distributor has a shaft that gets spun by the camshaft. That moves other distributor parts that cause the ignition coil to pulse, and sends the electricity down each spark plug wire in order.

What would cause an ignition coil not to fire?

There are a few reasons for no spark, new coil pack could be defective, crank sensor, ignition module or bad wire in primary circuit, faulty ECM/PCM. You may have to have a good technician have a look, diagnose and estimate repair.

How do you test a ignition coil?

Use a spark tester to check the ignition coil.Plug the tester into the coil.Attach the ground wire.Plug in the coil connector.Adjust the spark gap to the correct measurement.Start the engine.If there's spark, great, it works! If there's no spark, it's a bad coil.

How do I know if my ignition coil or spark plug is bad?

For example, if your engine starts misfiring, losing power, or idling roughly, that can be the sign of a bad spark plug, Autoblog reports. But those signs could also point to a faulty ignition coil. A check engine light can also point to either, as can difficulty starting the engine.

What happens if a coil fails in a VW engine?

If a coil fails, like in the case of many VW engines, the spark plug won't fire and the engine will lose power. The National Highway Traffic Safety Administration has opened a preliminary evaluation on failing ignition coils in Volkswagen engines.

Where are the coils on a VW engine?

According to some mechanics, the coils in VW engines are placed at the top of the engine and covered in a way that when the hot air from the engine rises it gets trapped. Almost creating an oven for the coils to bake in.

What year did the ignition coils on a Passat get inspected?

However, several years later Volkswagen ignition coils did get an investigation when the National Highway Traffic Safety Administration ( NHTSA) looked into ignition coil problems in 2002-2003 Passat following 16 reports of faulty ignition coils that either caused a fire or killed the power to the engine.

What is the problem with the ignition coil connector?

The ignition coil connector is another area that can cause all sorts of problems. Anytime you go to service a coil or spark plug you need to deal with the connector which is known for easy-to-break tabs, easy-to-miss connections, and easy-to-rupture seals.

What are the problems with a car when it starts?

Some of the most common problems include startup issues, loud engine cranks, backfires, hesitations, and increased risk of engine fires! And then there's the whole misfire while driving scenario that can cut power to the engine, power steering, and power brake assist all at the same time.

When did VW issue CSC?

Letters were sent to owners on June 6th, 2003. Owners who had previously paid for ignition coil replacements were given options for reimbursements.

Does Volkswagen have an ignition coil?

Making it an essential component of the ignition system. And for years, Volkswagen vehicles have had issues with ignition coil and connectors that fail, potentially leaving drivers stranded with a stalled out engine and no power steering or brakes.

Why does my VW have a coil?

Internal Short Circuits. The ignition coil commonly short circuits because it has overheated . This can happen due to age, problems with modules, or issues with the electronic control unit’s output stage. 2.

What can go wrong with a Volkswagen ignition coil?

What Can Go Wrong with Your Volkswagen’s Ignition Coil? by schearerswpadmin February 23, 2020. When the ignition coil fails in your Volkswagen, you are going to notice some annoying symptoms pretty quickly, such as misfires and power loss. Over a period of time, a faulty ignition coil in your Volkswagen will also take a toll on other parts, ...

Why do ignition coils go on the fritz?

Because the ignition coils work to help achieve successful combustion, when they go on the fritz, you will notice your engine becomes much less reliable and its overall performance decreases. Expect to experience misfires and rough idling, too.

Why does my ignition coil take so long to charge?

The ignition coils will be less effective and take longer to charge if the coil receives an inadequate voltage supply. This is commonly caused by wear or when the ignition coil gets overloaded. A weak battery or faulty wires can contribute to this problem.

What is a dual spark ignition coil?

Dual Spark Ignition Coil. A dual spark ignition coil can only be used in engines that possess an even number of cylinders like a V8 or V12. Dual spark coils have 2 connections on each winding.

Why won't my Volksagen start?

Your Volksagen Wont Start. When your ignition coil completely fails, your engine will not start . Without the proper function of the ignition coils, the spark plugs won’t be provided with the electricity they need to ignite your fuel, resulting in a no-start condition.

How many windings does a 4 cylinder coil have?

This type of coil only features in 4-cylinder engines. Four-spark ignition coils have 2 primary windings which can be triggered by the engine control unit. They also only have 1 secondary winding and 2 spark plug connections at each output.

What happens when you hit the gas pedal on a golf cart?

As you hit your Golf’s gas pedal, the fuel and ignition systems respond. If acceleration has diminished, it should be felt. The less cylinders that your engine has, the more that one cylinder not firing properly will have an effect on engine performance.

Why does my spark plug feel rough?

When a Spark Plug is misfiring, it is often most pronounced at idle speed. This is because when the engine turns slower, it is easier to detect . You’ll feel a rough vibration.

What does a check engine light mean on a golf cart?

The check engine light is one of the most common symptoms of bad Coil Packs. More often than not, your engines computer will be able to detect bad Coil Packs in your Golf.

Can a bad oil pack make a Volkswagen Golf undrivable?

Bad Coil Packs are one of the more problematic ignition issues that can occur with the Volkswagen Golf. A bad oil pack can make your Golf almost un-drivable. Or it may have little effect at all on the engine’s ability to run. It’ll get worse as they lose their ability to fire the spark plugs.

What is wrong with the glove box on a 2001 Volkswagen Golf?

2001 Volkswagen Golf experiencing problems with glove compartment lock, driver's side window, ignition coils, and instrument panel. The glove box lock and driver's side window were replaced under warranty. The instrument cluster was not replaced free of charge due to the age and mileage of the vehicle.

What caused the check engine light on a 2001 Golf GLS?

8t on Monday, Dec 2, 2002, the vehicle experienced a flashing check engine light (indicating the vehicle should not be driven), engine stuttering, and loss of power. Upon inspection by the dealer the cause was found to be a faulty ignition coil. A replacement was ordered but due to the national shortage of ignition coils for vw/Audi 1. 8ts it was not known when the part would arrive. The replacement ignition coil was received and installed by the vw dealer on Thursday, Dec 5, 2002. Due to the parts shortage only one of four ignition coils was replaced. After replacement all previous symptoms were gone and the vehicle ran normally. On Thursday, Dec 12, 2002, the symptoms (flashing check engine light, stuttering engine, and loss of power) returned. Again the problem was diagnosed as an ignition coil failure by the same vw dealer. One of the ignition coils that had not been replaced after the first incident was faulty. I am very pleased with the dealers handling of the situation. I am not pleased with vw's usage of a part that has shown to be as failure prone as these ignition coils. Ts.

Does Volkswagen Golf have coil failure?

Volkswagen Golf owners have reported 6 problems related to ignition coils failure (under the electrical system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Volkswagen Golf based on all problems reported for the Golf.

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