Make sure your Run/Tow switch on the cart is in the “On” position by turning the key. To put your cart through its paces, move the F/R switch to the forward position. Place the testing pins of your voltimeter on the throttle pins to measure how much voltage you can generate.
Full Answer
How do you test a solenoid with a voltmeter on a golf cart?
Set your voltmeter to the ohms reading, and connect its probe to each one of the big terminals. Of course, the reading should be zero. Next, move the cart's switch to forward, turn it on, and accelerate slowly. Your solenoid should click.
How do you test a solenoid on a EZ Go electric golf cart?
This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.
What happens if you tow a golf cart in run mode?
First of all, leaving your cart in run mode during storage will cause your battery to slowly drain, as your cart's computer and its regenerative braking system will be active, causing a slow drain that will leave your battery dead after a long-term storage situation.
How do you test a golf cart controller?
0:002:12To the curtis controller. And just clap your positive. There then you're going to take anotherMoreTo the curtis controller. And just clap your positive. There then you're going to take another jumper lead to give you your voltage to power up the controller.
How do I know if my electric golf cart solenoid is bad?
First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn't move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.
How do I test my EZ Go golf cart controller?
Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.
Should I charge my golf cart in tow mode or run mode?
Your golf cart needs to be charged in Run. Tow should only be used in long term storage or if you are going to remove the battery.
How do you turn off tow mode on a golf cart?
In a golf cart application, a separately excited controller draws a very small amount of power at all times, even when the vehicle is not in use. To disable this feature, you must flip the tow run switch into the “TOW” position. This minimizes its power draw over time.
How do I put the tow mode on my EZ Go golf cart?
To tow an EZGO golf cart, use the Run-Tow switch to set your golf cart into Tow mode. This will allow you to tow your golf cart. Almost all golf carts have a Run-Tow switch that helps to switch the cart from Run mode to Tow mode and vice versa. The cart must be set to Tow mode when it cannot move with its power.
How do I know if my golf cart controller is bad?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
How do you reset a golf cart controller?
Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...
How do you troubleshoot a club car controller?
Here are a few quick troubleshooting tips.Make sure it isn't your batteries! ... If your batteries are fully charged and your vehicle won't run, when you press on the accelerator pedal, then you should hear a clicking sound which will indicate the solenoid is engaging and allowing power to flow to your controller.More items...
How do I test a golf cart solenoid?
Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.
Why is my solenoid not clicking?
If you do hear clicking, the solenoid may be engaging, but not sufficiently. Hearing clicking without the starter motor moving means the solenoid is transferring the electricity, but it may not be enough. No clicking means the solenoid is not properly engaging, but this may also be due to a dead battery.
How do you troubleshoot an electric EZ Go golf cart?
Things to Keep in Mind Before TroubleshootingEZGO golf cart batteries aren't perfect right away.Sticky accelerators are perfectly normal and can be fixed easily.Keep your cart stable.Make sure your charging wall socket isn't faulty.Keep your tire pressure stable.Troubleshooting the speed controller.
Where is the solenoid on a ezgo golf cart?
0:498:12This is not from one of the resistor set okay we've got this we've got the car let's get startedMoreThis is not from one of the resistor set okay we've got this we've got the car let's get started cylinder is located under this black box here on the passenger side of the car.
How to check a solenoid?
Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.
What voltage is applied to the two small terminals to activate the solenoid?
Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.
How to tell if golf cart solenoid is bad?
One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...
What is a solenoid in golf carts?
Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.
Why won't my golf cart turn over?
For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.
Why is my golf cart not starting?
If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.
Where is the solenoid located on a golf cart?
The solenoid is located inside the controller box connected to it.
How to test gold cart solenoid?
You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.
Why is my Ezgo golf cart not clicking?
A EZGO golf cart that is not making a clicking sound can be due to a failed solenoid. If there is no sound in the cart while igniting the switch, then the problem can be the cart’s control circuitry. This means the solenoid has stopped working. Then it is required to replace the solenoid.
Why is my solenoid overheating?
Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.
Why is wiring diagram important?
Wiring diagrams of the circuits are highly important when joining a circuit through several wires and connectors. Solenoid wiring diagrams are highly useful when one wants to install a new solenoid or want to test the circuitry. A wiring diagram will help in understanding the connections.
What to do if your solenoid is damaged?
Here the formula is simple; if one thinks that the solenoid is damaged, then jump the solenoid from the circuit and check. If the cart starts then, the problem could be the solenoid. If the cart doesn’t start even after jumping the solenoid, then the issue lies somewhere else and not in the solenoid.
Why is my cart solenoid getting hot?
If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring. It is better to check the solenoid thoroughly. Use proper solenoid, which matches the amperage and voltage of the cart system. Use high-quality solenoid to avoid the heating problem.
What is a solenoid on a golf cart?
A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What happens if a solenoid reads infinity?
If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
What to do if your solenoid doesn't work?
Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.
What is a micro switch on a gas pedal?
This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.
How to check if a golf cart solenoid is silent?
On an electric golf cart, if the solenoid is silent – no clicking – use the setting voltmeter to DC volts using the 200 range. First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn’t move, then the problem is not with the solenoid.
Why do golf carts have solenoid?
The solenoid is simply there to allow electricity to flow freely to the controller and motor which will result in a running golf cart. RELATED: 4 Signs you need to Replace your Golf Cart Batteries.
Why is my golf cart not clicking?
On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle’s ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click. Two things could be going on here.
What does it mean when a golf cart solenoid goes bad?
Technically, in fact, a solenoid is a shape – a shape in which the length of something coiled is longer than the diameter of the coils. In engine starters, this refers to the smaller motor ...
What does a solenoid do when you turn the ignition?
Step by step, it looks like this: When you turn the ignition key, a small amount of electricity goes to the solenoid. The solenoid uses that small amount of juice to close two heavy-duty contacts that allows a large jolt of electricity to pass through the starter. The solenoid also sends a pinion gear forward, which is the device ...
Why won't my solenoid click?
The solenoid might not be getting enough electricity to do its work – which could be caused by loose connections, a weak battery or the coil wearing out.
Why do you use electrical tape on a solenoid?
When you do this, use electrical tape to seal the cable ends, so they won’t form a circuit by accidentally touching each other or connecting through a metal conductor inadvertently. Doing this will ensure the vehicle will not run while testing the solenoid.
What is a solenoid in a golf cart?
A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.
How to tell if your solenoid is faulty?
In an electric cart, one of the key signs of a faulty solenoid is when you turn your cart’s ignition on, and find no electricity is being transferred to the controller from the solenoid. When this occurs the usual solenoid click on and off associated with the ignition switch will not take place.
What is a solenoid wiring diagram?
A solenoid wiring diagram can be very helpful in guiding you about the various connections made to and from the solenoid. This can come in handy when you set out to troubleshoot a problem in your cart on your own. The solenoid wiring diagram is generally very simple, straightforward and self-explanatory.
How to get a golf cart going without a glitch?
To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.
What does the inductive throttle sensor do on a golf cart?
When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.
How often do solenoids work?
Since solenoids need to work very frequently; turning on and off each time you use the cart, they are prone to wear and tear easily. This is not surprising as they can switch on and off as much as 1,500 times a day). One of the first indications that a solenoid is faulty is when your cart fails to start.
Why is my golf cart not clicking?
This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.