The faces should be ruler straight; as little as.060” (sixty thousandths) dishing is considered maximum wear on either clutch. Badly dished clutch faces coupled with a badly worn belt can cause a significant loss of pulling ability, which often gets blamed on the engine.
Full Answer
How to remove a secondary clutch on a Yamaha golf cart?
There are some simple steps involved in removing the secondary clutch on a Yamaha golf cart. Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch.
What are the problems with the clutch on a golf cart?
There can be various problems with the golf cart clutch, so we need to identify the exact problem. A slipping clutch is a very common issue in golf carts. If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What are the parts of a golf cart clutch?
This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch. What are the common problems associated with the clutch system?
How to replace a drive belt on a golf cart?
Stretch the belt over the front pulley. You will have to pull the front clutch pulley a little forward to create tension on the belt. Tighten the tension bolt using a wrench. Now your Club Car golf cart has a new drive belt and you will be able to feel the difference when you drive the cart around.
How do you know if your clutch is bad on a Yamaha golf cart?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
How do I know if my golf cart belt is bad?
0:152:00How to Check the Belts in your Gas Golf Cart | Golf Cars UnlimitedYouTubeStart of suggested clipEnd of suggested clipDown below and you don't want to press the moderate pressure on that belt you're gonna want to seeMoreDown below and you don't want to press the moderate pressure on that belt you're gonna want to see about 3/16 to 1/4 inch of deflection. There no more than that that'll be your proper.
When should a golf cart belt be replaced?
There is no provision for adjusting the drive belt on a Club Car golf cart. If you find the belt loose or too tight, you have to go for a replacement belt.
What is the average life span of a golf cart?
For example, some experts estimate that the average golf cart has a useful life range of about 5-7 years. That said, golf carts can still be used for 10 years or more depending on how well they are maintained and how much money a buyer wants to put into their vehicle.
How does a Yamaha golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
Why is my golf cart clutch not engaging?
The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you change a drive belt on a Yamaha golf cart?
0:462:46Yamaha Drive Belt | How to Install on G29 Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow to wet do this on the back clutch or the secondary clutch take the belt and slowly lay it overMoreNow to wet do this on the back clutch or the secondary clutch take the belt and slowly lay it over the top of this outer chief like this just slowly roll it over. And. It will come right.
How wide is a Yamaha golf cart belt?
1-3/16″ wideBelt size is 1-3/16″ wide x 39″ long.
Is Yamaha or ezgo better?
Which is better EZGO or Yamaha Golf Cart? A Yamaha golf cart is a better option over an EZGO golf cart as it is more power-efficient and has lower maintenance costs. Yamaha carts are more economical than EZGO because they have no fuel pumps and filters to refill or replace.
How many hours is a lot for a golf cart?
Most late model gas and electric golf cars are equipped with an hour meter or amp-hour meter. Ask the dealer how many hours or amp-hours are on the car you are purchasing. A gas vehicle with good maintenance will provide 1,000-2,500 hours of use before a major overhaul.
Why do golf carts hold their value?
Golf cart everywhere A product that is accepted by the majority in a market will hold its value because there will always be someone interested in buying what you have. The golf cart has universal application as it can be used by both old and young, rich and poor.
What happens when your golf cart clutch is working?
Essentially, when your golf cart clutch is working, you're assured a smooth start-up and take off, as well as a largely smooth acceleration and braking.
How to tell if a golf cart is bad?
Watch out for these telltale signs of a malfunctioning golf cart CVT that is in need of repair or replacement: 1 A sudden inability to maintain even slow speeds when heading uphill or changing elevation 2 Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason 3 Jolting during startup 4 A 'cranking' sound when starting up the golf cart
What is CVT clutch?
The CVT is comprised of two separate clutches that are connected by a thick drive belt. When we refer to the clutch or CVT, we're referring to two components — the drive clutch (or primary clutch) and the driven clutch (or secondary).
What does it mean when a golf cart starts jolting?
Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
What does CVT mean in golf carts?
The golf cart clutch or CVT (which stands for Continuously Variable Transmission) may be easy enough for you if you're used to stick-shift driving with your regular vehicle. However, because many people these days don't drive stick-shift, they have a difficult time adjusting to the clutch when they purchase a new or preowned gas-powered golf cart.
What is the belt on a golf cart?
The drive belt on a golf cart connects the two clutches (the drive clutch and the driven clutch) and distributes the power from the engine to the rear wheels.
How to tell if golf cart drive belt is too tight?
To check if your drive belt is set just right make sure your golf cart is turned off then check the drive belt by pressing it down between the two clutches with your finger. If it deflects less than 1.5” it’s too tight.
Why is my Ezgo golf cart belt so loose?
The reason your EZGO drive belt is too loose could be because it’s worn out, or you’re simply using the wrong size drive belt. In this case, need to find a replacement immediately. A loose drive belt can result in your EZGO Golf Cart to lose top speed and underperform.
Why is my EZGO belt so tight?
The reason your EZGO drive belt is too tight can be because you’re not using the right size drive belt.
Why is my clutch too tight?
It can also be too tight because the drive/driven clutch is misplaced or broken. A drive belt that’s too tight can damage the drive and driven clutches and can also result in the drive belt being worn out too fast. To check, whether the drive/driven clutch is misplaced or broken call a certified technician to have a look.
What does it mean when the drive belt is misaligned?
Check and see if the drive belt appears misaligned? If so, is it misaligned more towards the driven clutch (the one on the axle) or the drive clutch (the one on the motor)? If it’s misaligned there is something wrong with the drive clutch.
How to stop a EZYGO drive belt from slipping?
How to stop a EZYGO drive belt slipping: Make sure that you have the right drive belt. Sometimes the wrong drive belt will not be as wide as the clutch you are putting it on. This gives it an unwanted room to move back and forth when you are using the golf cart.
Why won't my clutch engage in a cart?
This could be because the clutch is slipping from its designated position.
How to stop clutch from coming apart?
Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.
Why is my golf cart jerky?
After a while, it could become smooth, but this problem is caused due to some issues with the clutch system.
Why does my clutch make a squeaking noise?
Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .
How to stop a clutch from squeaking?
You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise.
What to do if clutch doesn't engage?
If the clutch still refuses to engage, you might have to get it checked by a service center. They will be able to identify the issue easily and help fix it.
Why is my clutch not engaging?
Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
How to get clutch out of clutch?
Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
What to do if clutch gets stuck?
If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.
When the cart starts, if it produces any uneven vibrations or jolts, it is better to?
When the cart starts, if it produces any uneven vibrations or jolts, it is better to check the clutch and replace it.
Why is my Yamaha golf cart not turning on?
Your Yamaha golf cart may have no power due to a problematic fuel filter, a cracked rubber boot, dirt/debris accumulation, or improper combustion. If you have an electric golf cart, faulty batteries or wrong battery connections may also cause the problem.
Why won't my Yamaha golf cart go uphill?
Your Yamaha golf cart will not have power while going uphill if it has a fuel related problem, a worn-out, cracked, or loose drive belt or tension cable, malfunctioning clutches, or low battery voltage.
How to check if golf cart is running out of power?
Do a compression test on the golf cart using a compression tester. Low compression can also cause the golf cart to run out of power. Also, check the fuel pressure and ensure that it’s as desired. Check the clutch to see if it’s functioning properly. It should shift out when the cart is on jacks.
Why is my Yamaha G1 losing power?
Your Yamaha G1 could be losing power because of a sticky secondary clutch, worn-out slider buttons, a popped-out snap ring, or an overly tight drive belt. Dirty fans and cooling fins, a broken crank seal, and a plugged muffler are some other reasons.
What does it mean when your electric cart is faulty?
Check if the batteries are getting fully charged faster than they should actually be and if they’re losing voltage equally fast. This means that you have one or more faulty batteries that have to be changed.
How to fix a battery that is loose?
If there are loose connections, tighten them. However, make sure that they are not overly tight. Replace corroded or frayed connections with new ones.
When to replace fuel in a cart?
Replace the fuel if the power improves when you pull the choke when the cart is going uphill. Changing the existing fuel to better quality fuel may help.
How to tell if golf cart drive belt is damaged?
Make sure that the golf cart’s engine is turned OFF. An inspection can reveal if the drive belt is damaged. Check if it is too tight or loose. In case of a damaged, tight, or loose belt order a new one. Replacing the drive belt is not a very difficult task.
What is slipping drive belt on 1985 golf cart?
The 1985 Club Car golf cart is no exception to this. The way the clutches are designed for these golf carts is that there is the drive belt connecting the two, the driven and the drive clutches. It has to be of the appropriate size and tension for it to provide a smooth ride.
Why is my club car belt loose?
The drive belt on your Club Car golf cart may be loose if the belt you have fitted is too large for the golf cart. Some belts can overheat with overuse, or even stretch after a few months and become too loose.
How to remove drive belt?
Removing the drive belt involves holding the belt with both hands in the center between the driven and drive clutches and lifting the belt. You must now rotate the driven clutch counter-clockwise and slip the belt off the sheave. You can then slide the drive belt off the drive clutch.
Why is my club car drive belt so tight?
The reason for a Club Car drive belt being too tight can be because the drive belt is too small for the golf cart. The way to check if the belt is fitted correctly is to push the belt down with one finger at the center between the clutches. It should not deflect more than 1.5inches. It should not be less as well.
Why does my golf cart drive belt slip?
The reason for the drive belt slipping could be that it is of a larger/longer size and therefore loose. You may start feeling the slippage after driving for a while. This is because the belt gets heated up after the golf cart runs for some time and loosens further .
What is the primary function of a golf cart drive belt?
To primary function of a golf cart drive belt is to connect the primary clutch and the secondary clutch. The primary clutch drives the cart and the belt helps it to rotate the secondary clutch (they are referred to as the drive clutch and the driven clutch respectively). The drive belt, unlike some of the other automotive belts, are very thick.