Full Answer
How to bypass solenoid on an EZGO golf cart?
How to bypass solenoid on an EZGO golf cart? Sometimes, a person may not have a multimeter or a voltmeter with them. Therefore, to check the solenoid, you can connect the large wires into the solenoid together and see if the cart starts.
Where is the solenoid on a golf cart?
The solenoid is useful in starting and running a golf cart regardless of whether it is gas or electric. If you want to check if the solenoid’s working or replace it, it is crucial to know exactly where it is located. The solenoid is located inside the controller box connected to it.
Why does my EZGO golf cart make a clicking sound?
If while pressing the ignition, the cart makes a clicking sound, but the cart does not start, then it can be due to faulty or damaged wiring in the solenoid. How to test the solenoid on an EZGO golf cart?
Where is the controller box on an EZGO golf cart?
And the controller box is placed under the seat of the EZGO golf cart. Lift the seat and remove the covering. Next, you will see a small box connected through four wires (2 small and two large).
Where is the solenoid located on an ezgo gas golf cart?
0:498:12How to Replace Golf Cart Solenoid Coil | Install - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is not from one of the resistor set okay we've got this we've got the car let's get startedMoreThis is not from one of the resistor set okay we've got this we've got the car let's get started cylinder is located under this black box here on the passenger side of the car.
How do I know if my ezgo golf cart solenoid is bad?
If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.
Where is the solenoid located on a golf cart?
0:095:38Replace Solenoid in Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipCart um your solenoid could be located in a bunch of different places but almost always underneathMoreCart um your solenoid could be located in a bunch of different places but almost always underneath the seat.
Does a gas golf cart have a solenoid?
Every golf cart, regardless of whether it is gas or electric, uses a small but powerful device called a solenoid. Solenoids are constantly working in your golf cart, and are what allows the electrical current from your battery to provide power to the rest of the vehicle.
How do you bypass the solenoid on a EZ Go golf cart?
To bypass the solenoid of your golf cart, simply connect both the large side wires of terminals of the solenoid. And after making the connection, attempt to start the cart. If you fail to start, this is an indication that there is no problem with your solenoid.
Where is the reset button on a ezgo golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
What would make a gas golf cart not start?
First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.
How do I know if my solenoid is stuck?
3:534:50How to Troubleshoot and Fix a Broken Solenoid Valve - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf you do the quarter turn and it doesn't turn on then it's likely that something insides causingMoreIf you do the quarter turn and it doesn't turn on then it's likely that something insides causing troubles there's a blockage inside or the inlet pressure is not high enough.
How do you check if a solenoid is working?
Do your best to listen for a “click” noise. If the click is strong and loud, it most likely means the solenoid has enough power and is working properly. If the clicking you are hearing is quiet or repetitive, it may be that your solenoid is not strong enough or does not have enough power from the battery.
Can you jump a golf cart solenoid?
Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.
How do you bypass a solenoid?
4:387:29Solenoid Bypass - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery. Then you're not doing anything with the solenoid.
Can a golf cart solenoid click and still be bad?
Usually, you'll be able to hear the solenoid clicking both on and off whenever you switch your ignition. But if you don't hear anything? It's likely that the solenoid can no longer send electricity out to power the golf cart. In some cases, this happens because the coil of the battery is worn out or is too old.
How do I know if my gas golf cart solenoid is bad?
First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn't move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.
How do you test a golf cart solenoid?
Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.
Will a bad solenoid click?
One possibility is the solenoid. A single “click” sound comes from the engine compartment or from under the car. This could mean that the solenoid is trying to engage but that the internal components are stuck and unable to work properly. Repeated “clicking” sounds usually indicate a dead battery.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
What voltage do solenoid golf carts use?
We carry solenoids for both gas and electric golf carts at the 12V, 24V, 36V, and 48V voltage level as well as amperages from 100A up to 1200A. Solenoids are also often referred to as contactors, or relays. A solenoid is an electro-magnetic switch.
How many terminals does a golf solenoid have?
The solenoids common to gas and electric golf cars come in two similar but different varieties; a 4 terminal, with two small 'control circuit' terminals & two large copper 'power circuit' terminals, and a 6 terminal, or double throw solenoid, which has two small terminals & four large cooper terminals. Even though a solenoid is a switch it needs ...
How many volts does a solenoid have?
This means when 12 , 36 or 48-volt s is applied to the small terminals on the solenoid an internal steel plunger with a large flat metal washer on one end is magnetically forced (thrown) against the two large copper terminals, thus allowing them to conduct electricity through the solenoid.
What is a solenoid on a golf cart?
A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What happens if a solenoid reads infinity?
If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
What to do if your solenoid doesn't work?
Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.
What is a micro switch on a gas pedal?
This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.
Where are the solenoids on a golf cart?
In all golf carts, new and old, the solenoids can be found under the seat or in the engine well and are easily identifiable by the wires that lead to them. Banks of heavy duty solenoids, as in the previous illustration, are mounted on the side or back panel near the electric motor.
How to test golf cart solenoid?
A diode allows current to run in one direction, but not in the other. Testing the diode is a simple procedure. Remove the diode from the circuit and check the leads with a continuity tester.
Why doesn't my golf cart solenoid click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
What to do if your solenoid is not zero?
If the reading is not zero, then the solenoid is stuck and needs to be replaced. If the ohmmeter does read zero, set the cart to forward travel and turn the key switch on. Press the accelerator pedal (or have a friend do it) and you should hear a click. If you don’t hear a click, measure the resistance anyway.
How to tell if solenoid is bad on golf cart?
The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.
How to tell if a golf cart won't start?
The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. Now, on to the next symptoms…. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting.
Is a solenoid an electromagnet?
A solenoid is NOT an electromagnet, but like an electromagnet, it IS a coil of wire, partially surrounding an iron core, that is made to move inside the coil by the magnetic field caused by current flowing through the coil. It is used to convert electrical energy to mechanical energy, as in the operation of a switch.
What is a solenoid in a golf cart?
A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.
What is a solenoid wiring diagram?
A solenoid wiring diagram can be very helpful in guiding you about the various connections made to and from the solenoid. This can come in handy when you set out to troubleshoot a problem in your cart on your own. The solenoid wiring diagram is generally very simple, straightforward and self-explanatory.
How to get a golf cart going without a glitch?
To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.
What does the inductive throttle sensor do on a golf cart?
When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.
How often do solenoids work?
Since solenoids need to work very frequently; turning on and off each time you use the cart, they are prone to wear and tear easily. This is not surprising as they can switch on and off as much as 1,500 times a day). One of the first indications that a solenoid is faulty is when your cart fails to start.
Why is my golf cart not clicking?
This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.
Why does my gas cart not turn over?
In a gas cart, a bad solenoid prevents the starter from being engaged and therefore results in the engine not turning over.