Raise the golf cart engine cover, to access the drive belt inside the engine compartment. The drive belt is plainly visible. Loosen the drive belt tension bolt, with the open end wrench, on the front pulley. Slide the old drive belt off the front drive clutch pulley, and then the rear clutch pulley.
What does the drive belt do on a golf cart?
The drive belt on a golf cart connects the two clutches (the drive clutch and the driven clutch) and distributes the power from the engine to the rear wheels. There can be a number of issues that can happen to a drive belt which you should be aware of.
How do you replace the belt on a golf cart?
Raise the golf cart engine cover, to access the drive belt inside the engine compartment. The drive belt is plainly visible. Loosen the drive belt tension bolt, with the open end wrench, on the front pulley.
What does a drive belt do on a club car precedent?
The drive belt on a Club Car Precedent golf cart is an important component and using the right-sized drive belt is essential for a smooth ride. To primary function of a golf cart drive belt is to connect the primary clutch and the secondary clutch.
How to adjust the drive belt on an EZGO golf cart?
How to Adjust the Drive Belt on an EZGO Golf Cart There is no way to adjust a drive belt, so it’s important to get the right size belt in the first place. To be sure, visit your local mechanic or call a certified technician to help you get the right drive belt for your EZGO golf cart.
Do electric golf carts have a drive belt?
The drive belt is one of the most important belts on your EZGO golf cart. It helps to translate engine power into different gears and makes it possible to shift your cart, giving it the get up and go it needs to run. However, there are times when this belt may be loose or damaged and you may want to tighten it.
How do I replace the belt on my electric golf cart?
1:195:57Changing the Drive Belt and Starter Generator Belt 2008 EZGO TXTYouTubeStart of suggested clipEnd of suggested clipDrive belt to remove it all you got to do is kind of work it over the edge and then roll. Back.MoreDrive belt to remove it all you got to do is kind of work it over the edge and then roll. Back. Until it pops off that rear driven clutch and then take it right out.
Do golf carts have belts?
Most carts do not come equipped with golf cart seatbelts, so, if you plan on driving your cart on the street, you'll need to install these to make it street legal.
How do you put a drive belt on a golf cart?
0:445:12Yamaha G2, G9 Drive and Starter Belt Replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd just rolling it right over. It's that simple that was a little twisting a little tugging. ThatMoreAnd just rolling it right over. It's that simple that was a little twisting a little tugging. That will come right on. Now. We do this lift it from around the clutch.
How do I know if my golf cart belt is bad?
0:152:00How to Check the Belts in your Gas Golf Cart | Golf Cars UnlimitedYouTubeStart of suggested clipEnd of suggested clipDown below and you don't want to press the moderate pressure on that belt you're gonna want to seeMoreDown below and you don't want to press the moderate pressure on that belt you're gonna want to see about 3/16 to 1/4 inch of deflection. There no more than that that'll be your proper.
How do you tighten the drive belt on a Club Car golf cart?
How Do You Tighten a Club Car Drive Belt? There is no scope for tightening or adjusting the drive belt in the Club Car golf carts. The only option you have is to replace the drive belt. You may come across suggestions like loosening the bolt and adjusting the belt and re-tightening the bolt.
Do electric golf carts have clutches?
Unlike your automobile, electric carts do not have a transmission or clutch.
How does a golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you remove the belt from a EZGO golf cart?
1:353:42ezgo gas drive belt replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's very simple you simply grasp the belt. Pull it up on pull it over spin. It over just like thatMoreIt's very simple you simply grasp the belt. Pull it up on pull it over spin. It over just like that now it's loose you can just feed it. Off.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you change a drive belt on a Yamaha g16 golf cart?
0:352:32HOW TO CHANGE A DRIVE BELT ON YAMAHA GOLF CART ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust put the lever in front halfway from reverse and forward. Once it's in reverse and you can spinMoreJust put the lever in front halfway from reverse and forward. Once it's in reverse and you can spin the back off.
How to tell if golf cart drive belt is too tight?
To check if your drive belt is set just right make sure your golf cart is turned off then check the drive belt by pressing it down between the two clutches with your finger. If it deflects less than 1.5” it’s too tight.
Why is my Ezgo golf cart belt so loose?
The reason your EZGO drive belt is too loose could be because it’s worn out, or you’re simply using the wrong size drive belt. In this case, need to find a replacement immediately. A loose drive belt can result in your EZGO Golf Cart to lose top speed and underperform.
Why is my EZGO drive belt so tight?
The reason your EZGO drive belt is too tight can be because you’re not using the right size drive belt. Check and make sure if you’re using the right one. A quick search online will give you the right information. It can also be too tight because the drive/driven clutch is misplaced or broken.
Why is my drive belt so loose?
If the drive belt is the right model but it seems to be too loose then it could be because there is something stuck in the clutch or there is some damage in the clutch. In this case you’ll need to call a certified technician to inspect your golf cart.
How to stop a EZYGO drive belt from slipping?
How to stop a EZYGO drive belt slipping: Make sure that you have the right drive belt. Sometimes the wrong drive belt will not be as wide as the clutch you are putting it on. This gives it an unwanted room to move back and forth when you are using the golf cart.
Where is the primary drive clutch located?
After doing so, you can follow these steps: Locate the primary drive clutch. It’s located at the bottom of the two clutches and is the smaller one. Take note of how the existing belt has been adjusted to the clutches and then remove it.
Can you tighten an EZGO drive belt?
You cannot tighten an EZGO drive belt. If loose, you will need to replace the drive belt. There have been various people online who’ve tried to store it in cold room temperatures hoping it would contract and become smaller but this is not recommended. Putting your drive belt at extreme temperatures can damage it.
How to change the belt on a golf cart?
Slide the old drive belt off the front drive clutch pulley, and then the rear clutch pulley. Slip the new belt around the golf cart's clutch pulley, and then stretch it out over the front pulley. Pull the front pulley forward slightly to increase the belt tension, and then tighten the tension bolt with the wrench.
Why does my golf cart not engage?
If the cart is having trouble accelerating or will not engage at all, it may be because the belt needs changing. Park the golf cart, and turn off the engine.
Why do golf carts have solenoid?
The solenoid is simply there to allow electricity to flow freely to the controller and motor which will result in a running golf cart. RELATED: 4 Signs you need to Replace your Golf Cart Batteries.
How to check if a golf cart solenoid is silent?
On an electric golf cart, if the solenoid is silent – no clicking – use the setting voltmeter to DC volts using the 200 range. First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn’t move, then the problem is not with the solenoid.
Why is my golf cart not clicking?
On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle’s ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click. Two things could be going on here.
What does it mean when a golf cart solenoid goes bad?
Technically, in fact, a solenoid is a shape – a shape in which the length of something coiled is longer than the diameter of the coils. In engine starters, this refers to the smaller motor ...
Drive
The drive, or primary, clutch is found on the crankshaft of the engine. A thick, heavy ‘drive’ belt is wrapped around it and links it to the driven clutch, on the differential. At rest, the drive clutch sheaves (or pulley halves) are separated enough that the drive belt rests in between the sheaves & against the center shaft of this clutch.
Driven
The other half of this system is the driven, or secondary, clutch. At rest the driven clutch sheaves are spring loaded together, so the belt sits up at the outer edge of this clutch, NOT down toward the center shaft. It, too, spins around and has a sheave that sides in & out along it’s main shaft but this clutch has no flyweights.
Belt Operation
As the drive belt forces the driven clutch sheaves to separate, the PULLING ratio of the engine changes from maximum (when the belt is at the outer edge of the driven unit) to minimum PULLING power, or top cruising speed (when the sheaves are completely apart).
Driven Issues
The driven clutch can misbehave in many ways. It has one main shaft and the sliding sheave has an internal bushing that will wear, and it has several inclined metal ramps (usually aluminum) with small plastic buttons that protect the ramps as they glide against one another.
Buttons
OK picture this: The engine revs up and the drive belt starts to ride down into the pulley faces of the driven clutch forcing them to separate. The inboard pulley half begins to slide along the main shaft compressing the spring and bringing the funky cup ends and their respective ramps up against one another.
Driven Spring
While we are on the Yamaha driven clutch another failure that occurs is almost impossible to detect but it also impairs the hill pulling power of the car. Keep looking inboard to where the funky spring cap butts up against the differential housing. The spring cap doesn’t actually touch the differential case.
