First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch. After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch.
Full Answer
What kind of clutch do I need for a golf cart?
If you are looking for a golf cart clutch for your golf cart. Pete has the gear to fix that slip and make your golf cart grip again. Click here for more information. Club Car Clutch, Ezgo Clutch, Yamaha Clutch Complete assembly and clutch parts.
Do DS Golf Carts have clutches?
Club Car DS golf carts can also have problems with the clutch. The main reason behind these problems is that the clutch in the golf carts performs the same function as those in normal cars, but their method of working is way different from each other. Most people end up having problems with the clutch settings.
How to fix a golf cart clutch that won’t drive?
Consult the model number of your golf cart to ensure that you have the right set of clutch pullers, and then get some machine oil. The process is relatively simple for almost all the models. For the secondary clutch, change the drive belt’s adjustment connected to it, and that should solve the problem.
How to remove a clutch on an EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
How do you idle a gas golf cart?
1:163:44How to get your club car to idle - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe black wires gonna be on the bottom half down here you can't see it but just disconnect it onceMoreThe black wires gonna be on the bottom half down here you can't see it but just disconnect it once you disconnect that you're gonna have to get your flat-head screwdriver and turn up the idle.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
Does a gas golf cart have a clutch?
The drive (or primary) clutch attaches to the engine crankshaft. At rest, the drive clutch faces (sheaves) are separated by the wide drive belt. The driven (or secondary) clutch bolts onto the input shaft of the differential.
What controls the speed on a gas golf cart?
The speed controller on your gas golf cart controls your acceleration, deceleration, and the speed at which your cart moves. So, an upgrade to your speed controller could certainly help make your golf cart faster.
How does the clutch work on a gas golf cart?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
Why does my gas golf cart go slow uphill?
A fully charged battery can create up to 24 volts. With a voltmeter, determine how much current you need by checking if your cart will move on flat ground with a dead battery. If your golf cart's speed drops significantly as it ascends an incline, your batteries may be weak and need replacement.
Does a gas golf cart have a transmission?
All golf carts (much like cars) have a clutch, which is the part of the drivetrain that helps the put the power of the motor down through to the wheels/ground. Golf cart clutches are a part of the Continuously Variable Transmission (or CVT).
How does centrifugal clutch work?
1:362:50How does a Centrifugal Clutch work? | Skill-Lync - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow the mass of the shoes exert a centrifugal force. And they tend to move away from the center butMoreNow the mass of the shoes exert a centrifugal force. And they tend to move away from the center but the springs hold them in its position as the speed of the engine increases.
Why is my centrifugal clutch not engaging?
Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.
How can I make my gas golf cart go faster?
How to Make Your Gas-Powdered Golf Cart Faster [Updated, 2022]1 Use A Better Golf Cart Battery.2 Increase Torque.3 Upgrade the Golf Cart Motor.4 Install a Torque Converter.5 Install a Higher-Performance Clutch.6 Tweak The Governor.7 Install A Cold Air Intake.8 Get Bigger Golf Cart Tires.More items...•
Does gas golf cart have a speed controller?
The controller meters out current and voltage on your battery based on user input, whether that be a gas pedal, a throttle, or even pedals on a bicycle. With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
Why is my gas golf cart running slow?
Low Battery Usually, the most common reason golf carts slow down is when they don't get enough power output from the battery. If the battery pack charge is very low and your cart is out of power, your cart will run slow.
How do you know if your golf cart clutch is bad?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
Why is my golf cart clutch not engaging?
Cleaning the clutch thoroughly might be the simplest solution to this problem. You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise. Another common reason could be due to the weights present inside the system hanging up.
How do you fix a clutch on a golf cart?
5:5017:54fix sticking clutch on EZGO golf cart- DIY specialty tools - YouTubeYouTubeStart of suggested clipEnd of suggested clipPlate it's the easy part sure everything else will be insanely complicated most of the things i sawMorePlate it's the easy part sure everything else will be insanely complicated most of the things i saw online show that you need a lot of specialized. Tools to take this clutch. Apart.
How do you remove the secondary clutch on a Yamaha golf cart?
0:157:43Secondary Clutch Replacement Golf Cart G2-G22 Yamaha - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we're gonna do order into one I'm gonna put another one on here all right first thing you want toMoreSo we're gonna do order into one I'm gonna put another one on here all right first thing you want to do is take this nut off rare. Which is a 17 milk okay I'm just gonna hit this with the impact.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
How to get clutch out of clutch?
Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
What to do if clutch gets stuck?
If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.
When the cart starts, if it produces any uneven vibrations or jolts, it is better to?
When the cart starts, if it produces any uneven vibrations or jolts, it is better to check the clutch and replace it.
How do golf carts run?
Gas-powered golf carts run on combustion engines . These engines are usually four-stroke, but older models might use two-stroke instead. They're fueled with regular gas like any car or truck. To refuel with gas, remove the bottom seat cushion remove the fuel cap and fill the fuel tank with fresh unleaded gasoline to allow for expansion. Do not fill higher than one inch from the top of a fuel tank.
How much power does a golf cart have?
Golf Carts and other small EVs use a motor with a power of around 5–10kW (maximum). How can that power be controlled?
How long does it take to run a golf cart?
A round of golf typically takes 4 hours, a vehicle is under power just under 30 minutes on average during that time, so generally the golf cart engine is running about 12% of the time the other 88% no one wants to hear or smell a golf cart.
What is a gas pedal?
Gas pedal, slides a contact along a group of contacts. Each contact gives a different speed. Some have something that reduces flow of energy to motor. Another, slow speed fewest coils in motor get power. Max has pedal all coils get power
How to control a motor from a controller?
Find out the input voltage needed to take the controller from zero to full power and apply that voltage (it’s unlikely to require any appreciable current). There are likely to be other inputs as well, for example a brake input to indicate when a brake pedal is pressed, which might allow the controller to switch to a regenerative braking mode, or a way to shut off power separately from the throttle input.