Put F/R lever in Forward and connect the Black test lead to the B- terminal on the controller and connect the red test lead to the M- terminal on the controller. Press the pedal just far enough for the solenoid to click and you should read full battery pack voltage (38.2V if batteries are fully charged.)
Full Answer
Where is the speed controller on an EZGO golf cart?
These speed controllers are located under the EZGO cart seat. Check the speed controller’s attachment near the carburetor. Reach the engine area of the cart by lifting the cart seat. Locate the speed controller on the engine.
Where is the maintenance switch on an E-Z-Go controller?
Both types of E-Z-GO controllers have a maintenance switch which should be flipped when servicing or troubleshooting. The switch is under the seat and should be changed to "Tow-maintenance" mode.
How to troubleshoot the controller of an EZGO boat?
Follow these steps to troubleshoot the controller of an EZGO: When the cart is to be serviced or the controller needs troubleshooting, the maintenance switch under the seat needs to be flipped. Flip the switch and turn the tow maintenance mode on. Now, take the negative battery cable (black) and disconnect it.
What if I am not confident in my E-Z-GO golf cart?
It's important to remember that if you are not fully confident in the work you are trying to perform on your E-Z-GO golf cart, consult with your local E-Z-GO dealer to be sure your work gets done properly.
How do you change the speed on a EZGO electric golf cart?
Tighten the governor spring located in the engine of most golf carts to adjust your cart's top speed. 90% of EZ Go Carts have simple springs which limit the speed of the engine. To raise the top speed of your golf cart, all you need to do is locate this spring and tighten it slightly.
How do I fix my EZGO speed controller?
Here are 5 steps you should follow for a DIY fix to your golf cart's speed controller.Flip the maintenance switch. ... Reset the battery cable. ... Check your connections. ... Test the solenoid. ... Check your controller's power output.
How do you troubleshoot a speed controller on a EZGO golf cart?
Troubleshooting an E-Z-GO Speed Controller: What You Need to KnowFlip the Maintenance Switch. ... Reconnect the Battery Cable. ... Inspect Wires and Check Voltage. ... Test the Solenoid. ... Check Power Output From the Controller. ... Next Steps.
How do you install a speed controller on a EZGO golf cart?
4:188:41EZGO Controller | How to Install Curtis Golf Cart Controller in TXT - YouTubeYouTubeStart of suggested clipEnd of suggested clipAs with installing anything never tighten all your bolts up to begin with get them up there prettyMoreAs with installing anything never tighten all your bolts up to begin with get them up there pretty close. But not tight till you get all of them.
How do you bypass the speed sensor on a EZ Go golf cart?
The speed sensor on the EZGO golf cart can be bypassed by unplugging it from the speed controller. By disconnecting the J5 pin on the speed controller, this will cause the golf cart to creep along as the controller will go into limp mode.
How do I know if my speed controller is bad?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
Where is the EZGO speed controller located?
These speed controllers are located under the EZGO cart seat. Check the speed controller's attachment near the carburetor.
How do I test my electric golf cart speed controller?
The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.
How can I test my speed controller?
0:395:30Testing controller for blown mosfetts - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe start by connecting one of the probe to the ground wire of the controller. And you take theMoreWe start by connecting one of the probe to the ground wire of the controller. And you take the positive probe.
How do you install a golf cart controller?
1:2511:10Alltrax Controller Installation on a Club Car DS IQ Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst we're going to take our rear inspection panel off by removing these four bulbs.MoreFirst we're going to take our rear inspection panel off by removing these four bulbs.
What controls the speed on a golf cart?
Essentially, your golf cart's speed controller sends its current and battery voltage to its motor. This process depends on your golf cart's input device, which includes its throttle. That's how your golf cart's speed controller lets you operate its acceleration rate, as well as its deceleration rate.
How do you make a 36v EZGO faster?
How to Make a 36 Volt Golf Cart FasterRemove any unnecessary additions, racks or parts on your golf cart. ... Power-wash your cart. ... Check the shaft under the ignition pedal. ... Put larger tires on the cart. ... Replace any old or worn-out parts that are causing the cart to move slower than it should.
How do I test my electric golf cart speed controller?
The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.
Can a golf cart controller be repaired?
Considering the price of hiring someone to troubleshoot your golf cart's motor controller, it is far cheaper for you to do the repair work on your own. Fortunately, replacing the motor controller on a golf cart is fairly straightforward.
Where is the reset button on EZ Go golf cart?
Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
How do you check the EZGO inductive throttle sensor?
Put the key in the “On” position in your Run/Tow switch on the cart. Switch the F/R switch into a forward position to test your cart. Place your voltimeter testing pins on the throttle pins to see how much voltage you get. When the cart is running with no throttle, you should get about 10 volts here.
Flip the Maintenance Switch
Both types of E-Z-GO controllers have a maintenance switch which should be flipped when servicing or troubleshooting. The switch is under the seat and should be changed to "Tow-maintenance" mode.
Reconnect the Battery Cable
Disconnect the black battery cable (negative) from the battery, open the cover to the speed controller and then reconnect the negative battery cable.
Inspect Wires and Check Voltage
Inspect all wires to ensure that they are attached and well connected, there are no breaks, corrosion or interference with the wires. Take the reading of the battery voltage by connecting the positive and negative probes to the battery. Write down the voltage reading.
Test the Solenoid
Place the positive probe on the solenoid post that is closest to the battery. The reading should be equal to battery's voltage. If not, there is a wiring issue in the solenoid. Connect the positive probe to the other post and take a reading.
Check Power Output From the Controller
Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.
Next Steps
It's important to remember that if you are not fully confident in the work you are trying to perform on your E-Z-GO golf cart, consult with your local E-Z-GO dealer to be sure your work gets done properly.
About the Author
Steve Smith has published hundreds of articles on a wide range of topics, including cars, travel, lifestyle, business, golf, weddings and careers. His articles, features and news stories have appeared in newspapers, consumer magazines and on various websites, including Trails.com and eHow.com.
What is an EZGO golf cart?
Your EZGO golf cart is probably a more integral part of your life than you realize. If you live in a residential neighborhood or gated community, chances are that you use your golf cart for a wide variety of purposes beyond simply golfing―to take a trip to the nearby grocery store, to drive a mile or two to the country club or tennis courts down the road, to act as a makeshift hunting vehicle during hunting season, or even to fetch your mail in rainy or snowy weather.
What is the recommended tire pressure for an EZGO cart?
The standard recommended pressure of an EZGO cart’s tires ranges from 18 to 22 PSI. Be sure to inspect your tires regularly, too, and replace them as necessary. If your cart is driving slower than usual or making strange noises “down there,” it could very well just be a sign of low tire pressure.
What does the Ezgo manual say about battery replacement?
The EZGO manual says that, “First, a battery that performs poorly and is outside of the manufacturer’s specification should be identified in order to replace it under the terms of the manufacturer’s warranty.”. This means that every manufacturer retains its own unique requirements, specs, and timelines.
Why is it important to keep a golf cart in good shape?
Therefore, it is very important to keep your golf cart in great shape at all times, and learning how to troubleshoot can mean the difference between diagnosing and quickly fixing problems, or having your cart break down.
How many cycles does a golf cart battery take?
Your golf cart’s battery needs to mature completely before it can operate at its maximum levels. This can take as many as 100 full charge cycles, so be patient if the brand new golf cart you just purchased isn’t quite living up to its battery expectations.
Why is my golf cart foot pedal so smooth?
If you are having issues with the smoothness of your foot pedal, it may simply be due to the air quality of your surroundings and should eventually fix itself. If your golf cart is a few months or years old, the stickiness may be due to constant pressure.
Where should the positive probe be on a solenoid?
oPut the positive probe directly on the two large terminals, which should be on the part of the solenoid that is nearest to the battery. If the solenoid is fine, the voltage reading should come up as equal to the voltage of your battery. If it is not equal, then the solenoid has a wiring problem.
Where is the speed sensor on an EZGO golf cart?
The speed sensor on an EZGO TXT golf cart is located close to the motor. This sensor is present on the rear side of the motor on the driver’s side of the golf cart.
Why does my EZGO golf cart beep?
If you hear a rapid beeping sound and resistance to the pushing action because of the regenerative braking action , your EZGO golf cart has a good speed sensor and is communicating with the speed controller. On the other hand, if the cart begins to roll, it indicates that the speed sensor is faulty.
How fast does a PDS golf cart go?
If there is no input from the sensor, the stock controller will make the cart move only at a speed of 2 to 3mph.
Why does my golf cart beep when it goes downhill?
If the golf cart beeps very fast and continuously when it goes downhill, it means that the sensor is communicating with the speed controller. This indicates a faulty controller and replacing it should help.
How to replace a speed sensor magnet?
A pair of pliers can make the replacement easy. Remove the clip holding the speed sensor magnet in place. Pull the magnet out gently using the pliers. Put the new magnet in the same place from where you took out the old one. Fasten the holding clip once again and ensure that it doesn’t slip out of place.
How to change speed sensor on golf cart?
Remove the rear tire from the driver’s side of the golf cart. Remove the circlip with two clips above the speed sensor. Push the speed sensor in gently and then pull it out from its place. Remove the wire connection behind the sensor. Connect the wire to the new speed sensor.
Is the Taylormade M4 driver adjustable?
Is the TaylorMade M4 driver adjustable? Yes, the TaylorMade M4 driver is adjustable. It’s possible to have twelve different options for the loft, lie angle and face angle, including the standard...
Why is my golf cart not turning?
The two possible problems you can identify this way is either a bad speed controller, or a bad directional switch or motor. If the motor on your golf cart doesn’t turn, the problem is probably the directional switch/motor, but if there is no voltage at all on your reading, you’ll need to replace your speed controller.
How to test solenoid on a cart?
To test your cart’s solenoid, you’ll want to take a reading of the voltage and compare it to the reading you got off your battery. Att ach the positive probe to the solenoid post nearest the battery and get the reading. If the solenoid and battery readings are identical, there is an issue with the solenoid.
What is the most important part of a golf cart?
Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...
What is the function of a speed controller?
In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. Battery Current Limiter: This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage.
Why is a speed controller important?
The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.
How much horsepower does a golf cart need?
These vehicles will have motors with 5 to 10 horsepower, and controllers that can deliver 300 to 600 AMPS.
Can you program a speed controller yourself?
Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy.
Do AC motors require a sensor?
Device Support on SPF ( Speed of Position Feedback): AC motors can require a sensor in order for the controller to operate smoothly and efficiently.
Can you run a golf cart without a speed controller?
If your golf cart is running an AC or Brushless DC motor , you won’t be going anywhere without a speed controller. In these specific types of motors, electrical signals fire back and forth which reverse in direction at different times. This must stay consistent, and has to be timed precisely with the motors rotation.
Do E-Z-Go Golf Carts have titles?
E-Z-Go Golf Carts, unlike vehicles, do not have a title, but they do have serial numbers. If you are buying a golf cart, it is essential to check the serial number to ensure you do not buy a stolen one. Each E-Z-Go Golf cart has a unique serial number that you can use to identify your golf cart.
Where is the E-Z-Go Cart Serial Number
As mentioned above, all E-Z-Go Golf carts have unique serial numbers. These numbers are essential when buying replacement parts for your golf cart. Textron Specialized Vehicles has been building golf carts for a long time, and the serial numbers are placed on different parts of the golf carts.
How do I push my E-Z-Go Golf Cart?
It can be frustrating when your battery is flat and your golf cart will not roll. To push it to the nearest charging or gas station, you need to release the motor brake. Follow these easy steps to do that.
Why does my E-Z-Go golf cart not move
There are several reasons why your cart refuses to move, but you should check the battery before anything else. If the battery is charged, here are some other reasons why your golf cart will not move.
Are all E-Z-Go Golf carts electric?
No, there are both electric and gas-powered E-Z-Go Golf carts available. Bear in mind that there are several models you can drive on the street, but those are all-electric. These electric models run on batteries that you have to charge at least every 24 hours, depending on how much you use them.
How to tell the Assembly year of my E-Z-Go golf cart
The placement of serial numbers is discussed above, and you will find the manufacturer’s number right next to it. The manufacturer’s number consists of one letter and 3 or 4 numbers. The last two numbers indicate the last two digits of the year of assembly.
How to service E-Z-Go Golf Cart
Like all vehicles, E-Z-Go golf carts require regular maintenance to enhance longevity and performance. You should ensure that your golf cart is serviced after every six months of use. That will ensure that you spot problems and repair them early, which will help reduce repair costs. Here are essential guidelines for E-Z-Go golf cart maintenance.
Where are the switches on an EZGO golf cart?
Most of the micro switches on EZGO golf carts including the EZGO TXT, EZGO RXV, and EZGO Express are located beneath the cart near the chassis. You have to unscrew the cover and access the switches.
Where is the accelerator switch on an EZGO golf cart?
On EZGO gas golf carts, the accelerator micro switch is located behind the forward-reverse lever and right below the seats under the mat near the accelerator pedal.
How to bypass a reed switch on an EZGO golf cart?
To bypass the reed switch, remove the reed switch and install an eyelet on the white wire that was cut short in step 3. Connect the new eyelet to the A+ terminal of the charger receptacle which was opened in step 2. The above steps ensure that the reed switch is safely bypassed on your EZGO golf cart.
Why does my EZGO golf cart stop?
EZGO golf carts tend to stop and start while running when there is a problem with the micro switch. In case you face any of these troubles in your golf cart, the first thing you should do is test the micro switches in your golf cart and have them fixed at the earliest.
How does a golf cart accelerator work?
Accelerates the golf cart. A micro switch on the accelerator pedal gets activated once the pedal is pushed. This sends a signal to the solenoid and in turn more power to your wheels to make them move faster. These micro switches are more common in electric golf carts.
What is a micro switch?
The micro switches on a golf cart are used to control and protect the components through electrical signals. Micro switches play a critical role in the acceleration and reversing of a golf cart. To make the golf carts lightweight, most of the makers including Club Car, EZGO, and Yamaha have increased the usage of micro switches in their golf carts.
Why does my golf cart micro switch stop working?
A bumpy ride, a wrong wiring or a defective component can cause the micro switch to stop performing as expected. A list of common problems associated with micro switches in a golf cart is given below. The mechanical switch gets stuck and doesn’t turn over when charged.