Full Answer
Why won’t my club car golf cart shut off?
Why won’t my Club Car golf cart shut off? The problems with a club car golf cart appear when either the OBC or the solenoid is not functioning correctly. OBC regulates the car’s batteries’ charge, and the solenoid supplies the electrical current from the battery to the entire vehicle.
Do all golf carts have the same coils?
Not all golf carts utilize the same type of coils. Read your owner's manual thoroughly and check with your golf cart manufacturer to make certain the coil is not reading in the correct range.
Why is my golf cart stalling?
The most common reason why your golf cart is stalling is due to a bad solenoid or a faulty speed controller. The solenoid wears out every time the gas pedal is pressed down. The solenoid gets pressed down to a thin plate.
What causes a golf cart controller to break?
That's why the controller is often referred to as the brain of the cart. The two primary reasons for damage are cracks and loose connections. Remember that the controller is one of the most complex problems to diagnose, and it is one of the most expensive parts of an electric golf cart.
How do you test a golf cart coil?
Take the voltmeter's black and red probe and place it on the –ve and +ve terminal of the coil. Take the readings. It should be between 3.7-5.2 ohms. If outside the range, the coil should be replaced.
Why does my golf cart have no spark?
If there is no spark, unplug the white plug with blue and black wires that are at the bottom of the engine under the valve cover. Check for spark once again. If there is a spark, the coil is in good condition and the ignition kill relay or its wiring is at fault.
Why is my golf cart not firing?
First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.
What would cause an electric golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
How do you test a golf cart Ignitor?
Testing Your IgnitorPark your cart and put bricks behind the wheels to keep it from moving.Open up your cart engine and attempt to identify the ignitor using your cart engine schematic.Trace the ignitor back to the pulsar to see where they are connected together on your cart.More items...
What does a club car igniter do?
The ignitor boosts the signal and sends it to the ignition coil. The coil then creates the large spark that goes to the spark plug and fires the gas mixture in the cylinder. Ignitors can be the cause of a weak spark or they may fail completely and then the coil cannot create any spark at all.
Where is the reset button on golf cart motor?
First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!
How do I know if my golf cart solenoid is bad?
If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.
How do you troubleshoot an electric golf cart?
There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
How do I know if my electric golf cart motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
Why won't my EZGO golf cart go forward or reverse?
For example, if your run/tow switch has malfunctioned, your cart won't go forward or backward. This switch is designed to change your cart's operating mode from normal operation to increased power for towing. Check the switch to make sure that it isn't “stuck” between the two modes.
Why does my golf cart keep powering off?
If the cart starts powering off after a new installation, then you will know that the issue is caused due to errors with the installation.
Why does my golf cart cut out?
Another reason why golf carts can cut out is due to problems with the battery voltage or water levels.
How to check battery water level in golf cart?
How to Check Battery Water Levels in a Golf Cart. Check if the voltages in both the batteries are at the designated levels. Also, if the water in the batteries has dried up, it could cause this issue. Check for the electrolyte and water levels in the batteries. Make sure that you are not overcharging or undercharging your batteries as these could ...
Why does my cart have a loose solenoid?
If the connections from the solenoid have become loose or if there is some other loose contact, the cart might behave in this manner. It can also be caused by a faulty motor or a faulty key switch.
What happens if you charge your golf cart?
You would have charged up your cart fully but after driving it around for an hour or two, the power would have got drained off completely. If this is a frequent occurrence with your cart, then you will need to take a look at the batteries.
Can you fix a golf cart on your own?
Under NO circumstances should you attempt to fix your golf cart on your own. Doing so is dangerous and could result in serious bodily harm. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Use this information at your own risk.
Can you clean out a V glide?
You can also verify whether the wires and connections within the V-Glide assembly are not loose. Any dust or dirt that has managed to get into the assembly could also make the throttle to cut out. Cleaning out the assembly might also be a good idea.
What does it mean when a golf cart has a bad coil?
Testing the coils on a golf cart engine is an easy procedure and can indicate to you whether an electrical problem on your golf cart is being caused by a bad ignition coil or a problem deeper in the engine. Coils are not a part of the electrical system of electric golf carts, but rather are part of gasoline-powered carts ...
What is a golf cart coil?
It is black and cylindrical with a metal heat sink on each side and will have a single, thin wire coming out of one end and a thicker wire coming out of the other end.
Do electric golf carts have coils?
Coils are not a part of the electrical system of electric golf carts, but rather are part of gasoline-powered carts and their ignition system for firing the spark plugs. It's a good idea to have your golf cart's owner's manual open to the section on troubleshooting electrical components for information specific to your particular golf cart.
Do all golf carts have the same coils?
Not all golf carts utilize the same type of coils. Read your owner's manual thoroughly and check with your golf cart manufacturer to make certain the coil is not reading in the correct range. Don Kress began writing professionally in 2006, specializing in automotive technology for various websites.
Why does my golf cart not click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
How to tell if a golf cart won't start?
The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. When the contacts weld together, the power to the starter never stops ...
How to tell if a golf cart is bad?
Symptoms Of A Bad Solenoid 1 The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. 2 The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. When the contacts weld together, the power to the starter never stops and will result in destroying the starter, the wiring, or the flywheel. 3 The relay clicks and works sometimes, and sometimes it doesn’t. This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. 4 The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid. 5 The golf cart solenoid clicks, but nothing happens. This will sometimes be the result of burned contacts or contacts no longer coming in contact with each other as shown in the illustration at the bottom of this page. This can also be the result of not enough voltage amps reaching the solenoid control connection due to a low battery.
What causes a car to start when the spark plug is replaced?
If it sputters and tries to start, then the likely culprit is the fuel pump followed by the carburetor. The fuel pump on most gasoline powered carts usually has three hoses going to it.
How to check if a gas cart battery is charged?
First, you turn the key, press the pedal, and listen for a click. If nothing happens, it’s most likely an electrical issue. On gasoline carts, check the battery that turns the engine over to make sure it is charged. On Electric carts, the battery pack should be checked for a full charge.
What to do if a gas cart key switch fails?
There should be a reading or continuity between any combination. If this is a gasoline cart, set the switch to “ON” and take a reading between the terminals. There should be continuity. If the key switch fails any of these tests, it’s worn out and should be replaced.
Do key switches wear out?
They do wear out from time to time. Before troubleshooting the key switch make sure that your forward-reverse switch is fully in the forward, reverse, or neutral position. Any space in between would cause an interruption in the electrical flow to the key switch.
Why does my golf cart stall?
The most common reason why your golf cart is stalling is due to a bad solenoid or a faulty speed controller. Batteries have lost charge. Faulty ignition. Problem with the direction switch. Faulty speed controller. Bad solenoid. The solenoid wears out every time the gas pedal is pressed down. The solenoid gets pressed down to a thin plate.
Why does my golf cart spin out?
The brake bub will spin out when there is too much load to prevent any damage to the rear axles, causing the golf cart to stall on hills. Remove the covers from the rear wheel. Notice the castle nuts that are holding the hub to the axles. Apply the brakes.
Why does my EZGO golf cart hesitate?
The main reason why an EZGO Gas golf cart hesitates while accelerating, is because of a dirty carburetor. A dirty carburetor causes this hesitation. Regular cleaning can prevent this problem. Check the rubber boot and clean if you spot any dirt. In case it has worn out too much, you can replace the carburetor.
How to check for leaks in golf cart?
You can check for any leaks by following these steps: Crank up the golf cart and check every seal for leakage. You can also spray wd40 at the clutch to find leaks. When the cart becomes hot, the voltage also drops. So, make sure you provide enough voltage to the batteries so the cart can run.
Why is my EZGO RXV hesitation?
In most cases, the hesitation problem occurs due to bad batteries. If you have bought new batteries for your EZGO RXV, make sure to fully charge them before the first use. Batteries should then be charged after every use. To keep the batteries in check, get a Digital MultiMeter to measure the individual voltage.
Why does my cart stutter?
If you change the battery, change the charger as well; otherwise, the battery will keep running down. If your cart seems to run fine for a few feet, and then it stutters, it is most likely the batteries. If it is not the battery, then check if it is the speed controller or the resistor.
What causes a cart to heat up?
Weak batteries. Bad connection between the batteries. If there are loose connections, it will cause heating in the battery. To check, you can drive your cart for a while and feel the temperature in the cables and connections. If there is no heating, then check the individual voltages.
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What happens if a solenoid reads infinity?
If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.
What is a solenoid on a golf cart?
A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
What to do if your solenoid doesn't work?
Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.
What is a micro switch on a gas pedal?
This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.
What does it mean when a golf cart solenoid goes bad?
Technically, in fact, a solenoid is a shape – a shape in which the length of something coiled is longer than the diameter of the coils. In engine starters, this refers to the smaller motor ...
Why is my golf cart not clicking?
On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle’s ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click. Two things could be going on here.
How to check if a golf cart solenoid is silent?
On an electric golf cart, if the solenoid is silent – no clicking – use the setting voltmeter to DC volts using the 200 range. First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn’t move, then the problem is not with the solenoid.
What does a solenoid do when you turn the ignition?
Step by step, it looks like this: When you turn the ignition key, a small amount of electricity goes to the solenoid. The solenoid uses that small amount of juice to close two heavy-duty contacts that allows a large jolt of electricity to pass through the starter. The solenoid also sends a pinion gear forward, which is the device ...
Why do golf carts have solenoid?
The solenoid is simply there to allow electricity to flow freely to the controller and motor which will result in a running golf cart. RELATED: 4 Signs you need to Replace your Golf Cart Batteries.
Why won't my solenoid click?
The solenoid might not be getting enough electricity to do its work – which could be caused by loose connections, a weak battery or the coil wearing out.
Why do you use electrical tape on a solenoid?
When you do this, use electrical tape to seal the cable ends, so they won’t form a circuit by accidentally touching each other or connecting through a metal conductor inadvertently. Doing this will ensure the vehicle will not run while testing the solenoid.
Why does my club car shudder in reverse?
Answer: The “shuddering in forward but seems to run fine in reverse” is a very common issue with the 36-volt resistor coil for Club Cars. The reason for this is this system uses all the batteries for forward and only four for reverse. First, you will need to check for any loose or bad battery cable connections.
How to check if a battery is bad?
First, you will need to check for any loose or bad battery cable connections. Second, conduct a load test on the batteries one at a time . This will determine if a bad battery is an issue. To perform this test: Jack up the rear of the cart and turn the key switch on.
What is a gas club car?
Gas club cars are mostly used for maneuvering rolling hills, rougher terrain, and for transportation of heavy payloads. Here I have mentioned a few troubleshooting steps which can help to shut off your car, and also, they are necessary when you are using the vehicle regularly.
How to turn off a car with a key?
Switch off the car with your key. Set forward or reverse to neutral. Now find out the run or tow switch and put it to tow. If the negative battery terminal is connected to the battery pack, disconnect it. Now put the switch from tow to run and the forward or reverse switch to reverse. Then turn the key switch on.
What happens if the OBC is off?
If the OBC detects any disfunction, it turns off the drive systems or charging system of the vehicle. And if the system starts working correctly, the OBC resets the system, and the car comes back, it’s normal functioning.
How to disconnect a key switch?
First thing first, before starting anything, disconnect the cables from both of the large terminals. After disconnecting the cables , make sure you have wrapper the ends with tape and keep the ends of the cable away from each other. Turn the key switch off. Put the reverse or forward switch to neutral.
Can you fix a 2003 club car golf cart?
There are a few things you need to do to fix the shutdown issue of the 2003 club car golf cart. If your car is new and still facing such problems, then do not worry. It’s just a matter of minutes, as there will be no bigger issues. They can be fixed easily.
Can you fix a faulty solenoid?
You cannot fix the solenoid; in case of the faulty solenoids, replacement is the only option.
