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why would my charger blow up when charging golf cart

by Keon Mraz Published 2 years ago Updated 2 years ago

When it comes to the main reason why golf cart batteries blow up, the answer is simple; golf cart batteries excrete a flammable and combustible fume known as hydrogen gas. Hydrogen gas is a by-product of batteries that occurs during a chemical reaction involving the water and sulfuric acid solution and lead plates.

Full Answer

Why do golf cart batteries blow up?

1. Excretion of Hydrogen Gas: When it comes to the main reason why golf cart batteries blow up, the answer is simple; golf cart batteries excrete a flammable and combustible fume known as hydrogen gas. Hydrogen gas is a by-product of batteries that occurs during a chemical reaction involving the water and sulfuric acid solution and lead plates.

Is your battery charger not working on your electric golf cart?

If you own an electric golf cart, you are undoubtedly familiar with charging the batteries. If your batteries get too low, you could be stranded. To avoid this, you have to ensure that your battery charger is working correctly. If your battery charger ever fails, you should have some sense of where the problem might lie and how to mitigate it.

Why won't my cart charge when plugged in?

Bad Batteries: IN GENERAL, if the charger doesn't kick on or show any signs of life when you plug it into your cart, this is most likely a battery/connection issue. Bad Charger: IN GENERAL, if the charger kicks on, but doesn't charge fully or kicks off soon after, this is likely a charger issue.

Why won’t my battery charger turn on?

When your charger can’t tell that your batteries are hooked up, it often won’t even turn on. A base charge of 25-30 volts is usually sufficient to wake up your charger and begin charging. To get around this problem, specific chargers offer modes that keep your batteries charged even when you’re not using them.

What would make a golf cart battery explode?

The average cart is powered by lead acid batteries which are positioned underneath the seat. It isn't uncommon to fold back the seat of the cart and find all 6 batteries desperately in need of fluid. When batteries run dry, they can smoke and even explode.

Why are my golf cart batteries bubbling while charging?

The bubbling or gurgling sound is entirely normal during the charging process, especially when the battery is new because it is essential for the golf cart batteries to solidify the new lead within the batteries, commonly called curing the lead.

Why did my battery explode while charging?

This During operation and charging, lead acid batteries produce hydrogen and oxygen which occupies the headspace in a battery above the electrolyte. If such gasses are not vented correctly or are exposed to a source of ignition, battery explosion can occur.

How do I know if my golf cart charger is bad?

Bad Charger: IN GENERAL, if the charger kicks on, but doesn't charge fully or kicks off soon after, this is likely a charger issue. If the charger makes a loud clicking noise, this is likely a battery charger issue.

Why is my battery sizzling?

sounds like the acid is bubbling creating H2. Could be dangerous cause it's combustible if it's venting under the hood and there's an open spark. That's one reason why they have you jump a battery in particular order so you don't spark the terminal and ignite any fumes under the hood.

What causes battery boil over?

Batteries boil over when too much water is added to a cell.

Does swollen battery explode?

A SWOLLEN LITHIUM-ION BATTERY MAY CATCH FIRE OR EXPLODE. PROCEED WITH EXTREME CAUTION AND AT YOUR OWN RISK WHEN REMOVING A SWOLLEN BATTERY FROM AN ELECTRONIC DEVICE. IF YOU HAVE ANY DOUBTS ABOUT YOUR ABILITY TO DO SO SAFELY, POWER DOWN AND ISOLATE THE DEVICE, AND CONSULT A PROFESSIONAL REPAIR TECHNICIAN IMMEDIATELY.

What happens if a battery explodes?

Consequences of an Explosion If you happen to be too close to a battery when it explodes, you could get shards in your eye. If so, you need immediate medical attention. Moreover, a battery explosion in a high-heat environment could produce enough energy to start a fire.

Is it safe to leave battery charger on overnight?

Even though there is no risk of overcharging with the use of a high quality charger, the battery should not remain connected to the charger for more than 24 hours. A full charge is usually achieved by charging overnight.

Can a golf cart charger be fixed?

Golf cart chargers are relatively simple to repair, and for most common failures, they can be easily and inexpensively fixed. Other, more significant failures - like a faulty circuit board or burned up transformer - can get a little more complicated and more expensive.

How do I reset my club battery charger?

How to reset your Club Car's OBC after a faultKey Switch to Off.Forward/Reverse to Neutral.Tow/Run Switch to Tow.Disconnect the Battery NEGATIVE (–) wire from the Battery Minus terminal on the battery pack.Put the Tow/Run to Run.Forward/Reverse Switch to Reverse.Key Switch to On.Lock the throttle pedal down.

Can you leave golf cart charger plugged in all the time?

Manufacturers suggest leaving your golf cart plugged in all of the time while using an auto battery charger, as it will keep the batteries fully charged and always available. If batteries are not charged for prolonged storage, they may damage over time and deliver less capacity.

Do golf cart batteries boil when charging?

It is true that your golf cart battery is experiencing a large amount of electrical current while it charges and that this does put a strain on its battery acid and the water inside of its cells. However, the charge should never be enough to cause your batteries to boil over or spill.

Should batteries boil when charging?

Note: A certain amount of bubbling of the electrolyte is expected as water is electrolyzed. Solution: Allow the batteries to cool after heavy use, or wait until ambient temperatures are lower before charging.

Is it normal for a battery to make noise when charging?

This is a vibration noise which occurs when electric current flows through a transformer or a winding wire inside a component part. However, the charger may still be used without any concern as there is no need to worry from a safety point of view.

Can you hear your battery bubbling?

4:386:29Why is my Battery Making a Bubbling Sound?! Is this Normal? [SOLVED]YouTubeStart of suggested clipEnd of suggested clipBasically you are electrolysis is happening inside the battery it's now exciting that gel solutionMoreBasically you are electrolysis is happening inside the battery it's now exciting that gel solution or that compacted like cardboard type material in an AGM battery.

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Why is my golf cart battery charger not working?

Bad connections will cause any battery charger to not function properly. After you've charged up your batteries and checked every connection and you are still having issues, it's probably safe to say you've got a golf cart battery charger problem and may need to service it or buy a new one.

Why is my golf cart charging red?

Occasionally a red fault light on a golf cart charger can mean that the batteries do not have enough voltage in them to allow the charger to kick on (see Charging Dead Golf Cart Batteries above).

What is an OBC on a club car?

When you plug the charger into your Club Car, the OBC will tell the battery charger when to start and stop charging based on the voltage levels in your batteries.

What voltage do you need for a 36V golf cart?

You must match volts to volts. A 36V cart requires a 36 volt golf cart charger. A 48V cart requires a 48 volt golf cart charger. You can burn up your batteries if you do not charge with the proper voltage.

How many volts does a golf cart battery need?

An automatic golf cart battery charger needs a minimal amount of voltage in the golf cart battery to even start working. They need somewhere in the range of 20-35 volts in the batteries to allow the chargers to know that they are connected up to batteries and to kick on.

Why is my charger making a clicking noise?

If the charger makes a loud clicking noise, this is likely a battery charger issue.

How to keep a charger from getting hot?

But here are a few general tips to keep the charger from overheating: Make sure that your battery cable connections are correct, clean and tight.

Why is my golf cart not charging?

If your batteries are carrying a minimal load, and your charger will still not charge them, it may be because your golf cart’s onboard computer is confused about how much charge they are currently carrying.

How to troubleshoot a golf cart battery charger?

If your batteries get too low, you could be stranded. To avoid this, you have to ensure that your battery charger is working correctly. If your battery charger ever fails, ...

Why does my charger fail?

If your batteries aren’t hooked up correctly, or the connections between them are weak or frayed, this can quickly lead to a loss of power and cause your charger to fail. Make sure you check each battery terminal for corrosion; any buildup will impede the flow of electricity, and could likewise cause problems.

How many volts does a battery charger need to charge?

When your charger can’t tell that your batteries are hooked up, it often won’t even turn on. A base charge of 25-30 volts is usually sufficient to wake up your charger and begin charging. To get around this problem, specific chargers offer modes that keep your batteries charged even when you’re not using them.

What to do if battery charger fails?

You can’t address every problem with a simple DIY repair, but a sound diagnosis can save hours of frustration. In many cases, the solution is simple, and you’ll be able to handle it with minimal expense.

Why won't my battery turn on?

Make Sure the Batteries have Some Charge. In the scenario that it doesn’t turn on, it might mean you waited too long to recharge them, and now the charge that they currently carry is too low for the charger to detect them. When your charger can’t tell that your batteries are hooked up, it often won’t even turn on.

What to do if battery is stuck at no charge?

However, if you’re stuck at no charge, a small, manual charger should provide each battery with enough juice to activate your regular charger.

Why does my golf cart keep tripping the breaker?

Why does my Golf Cart Charger keep tripping the Breaker? A golf cart charger can trip the breaker if the batteries are connected in reverse polarity, the wires of the charger are damaged, or when a connection is overloading the breaker.

What to check before charging a golf cart?

Before checking for faults, while charging the golf cart, you must ensure that the batteries are in good condition. If either of the battery has low water levels or reversed polarity, it can draw extra load from the charger and end up tripping the breaker. Check Thermal Breaker.

What happens if a charger is cut?

If the wire of the charger is damaged or cut, it may short the circuit and trip the breaker. You must ensure that the wire is insulated properly throughout its length to prevent it from tripping the breaker.

What happens if a battery is connected in reverse polarity?

Battery. If any of the batteries are connected in reverse polarity, the charger will draw a heavy load and trip the circuit breaker. To avoid this from happening, ensure that the connections on all batteries are correct in terms of polarity. All connections should be firm and tight.

Can a golf cart charger trip a GFCI?

The golf cart charger can often have faulty ground connections which can trip the GFCI once connected. You can identify the faulty connection with the help of your user manual. If your golf cart charger didn’t come with a user manual, you can check with a technician or call the manufacturer.

Does a club car charger tripping a breaker?

Club Car Charger Keeps Tripping Breaker. Ensuring that the batteries are well maintained can help avoid the Club Car Charger from tripping the breaker. The water level inside both batteries should not be very low and there should be no damaged connections.

Can a Powerdrive 2 charger trip the AC circuit breaker?

A Powerdrive 2 golf cart charger can trip the AC circuit breaker in case the AC cord is shorted, due to a failed transformer, or if the wiring on the charger is done incorrectly. An AC Continuity test should be conducted to identify the problem and get it fixed by a technician. Given below are the steps for conducting the AC Continuity test for an MS, 2005 Powerdrive External Charger.

How to tell if golf cart battery charger is bad?

You can tell if your golf cart battery charger is bad if it doesn’t charge fully but is functional or the charger gives out some clicking noises at regular intervals. Acid stratification is another common cause for a failing battery charger.

Why does my charger make a clicking noise?

Bad Connection. If the terminals of the battery are loose or the wires have worn out, then the charger might make a clicking noise. Tighten loose terminals and replace worn-out wires. Check the wires connecting the charger to the battery as poor or loose connection can also cause this problem.

Why won't my Powerwise charger turn on?

The Powerwise charger clicks but won’t turn ON because of a capacitor that might have gone bad or a defective meter in the charger. The clicking sound can also be due to a faulty relay in the charger. A bad capacitor. Defective meter in the charger. A malfunctioning relay.

Why does my battery make a clicking sound when charging?

Check the voltages of the batteries to find out if it is above or below the normal range. Any issue with the voltage can cause the charger to give out a clicking sound. When the battery is charged to the desired voltage, the clicking stops. If the voltage is too low, then in some cases, the battery won’t start at all.

Why does my golf cart make a clicking sound?

Your golf cart charger may be clicking ON and OFF because of a bad battery, a bad connection between the charger and the battery, or low water battery levels. A faulty charger can also cause the golf cart charger to make clicking sounds.

How to stop clicking noise on a battery?

Replacing the batteries will solve the issue. Check the water levels of the batteries using a stick . If the levels are low, then adding some distilled water will stop the clicking noise.

Can you fix a golf cart on your own?

Under NO circumstances should you attempt to fix your golf cart on your own. Doing so is dangerous and could result in serious bodily harm. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Use this information at your own risk.

Why is my golf cart battery charger not working?

Most golf cart chargers only work if the batteries they’re charging have at least 25-30 volts in them. Having batteries that are too dead is one of the most common reasons for a golf cart battery charger not working and can easily cause you to think your charger is at fault, which isn’t true!

How to disconnect a golf cart charger?

Disconnect your golf cart charger. Unplug the charger from the back of the golf cart and remove the charger’s power cord from the wall outlet. Always disconnect the charger before you inspect its connections to be safe. This also allows you to see areas that you can’t examine when the charger is plugged in.

How to clean corroded golf cart battery?

Disconnect the batteries from one another inside the golf cart. Mix equal parts water and baking soda and scrub the paste onto dirty and corroded terminals with a stiff-bristled brush.

How to check battery voltage?

Use a voltmeter or a multimeter to check your batteries’ voltage. Turn on the voltmeter or multimeter and set it to the voltage testing mode. Touch the red positive and black negative leads to the positive and negative terminals on each battery.

How to check if a charger is bent?

Inspect the two holes in the end of the charger handle closely to find the metal clips inside of them. If the clips are bent in, use a pair of needle-nose pliers to grab them and pull them back out, so they’re touching the post in the handle.

How to revive a golf cart battery?

Charge your cart’s batteries with a car battery charger if they are totally dead. Disconnect all your golf cart’s batteries from one another and remove them from your golf cart. Hook each battery up, one at a time, to a car battery charger and charge each battery for 20-30 minutes to revive them.

Can you leave golf cart batteries unused?

Avoid letting your golf cart sit unused for long periods of time, which can cause the batteries to die beyond the point that the charger will work to charge them.

How often should you charge golf cart batteries?

Golf cart batteries should be kept fully charged at all times – this means hooking them up to a charger as soon as you are finished using the cart. Regular charging will prevent damage to the battery and give it longer-lasting life.

Should golf cart batteries be charged after every use?

Yes. Charging your golf cart batteries after every use – even if you’ve only spent five minutes driving – is crucial for maximising their lifespan. Leaving batteries in a prolonged state of low charge can decrease their capacity over time and wear them out quicker.

Should you charge new golf cart batteries?

Yes. New golf cart batteries should be charged every time they are used as this will extend their lifespan, help them retain their capacity for longer, and prevent discharge. It is vitally important to charge new golf cart batteries, even after their first use.

Should your golf cart be turned on when charging?

No. You should turn your golf cart off when charging its batteries. Trying to charge a golf cart while it is running is a pointless exercise, as the battery will be draining while you’re trying to charge it. A golf cart should only be turned on once its batteries are fully charged.

Should golf carts be plugged in all the time?

No, you should not leave your golf cart plugged in all the time. While automatic battery chargers are designed to shut-off once at full capacity, leaving a battery connected to power for long periods leaves it susceptible to damage should the electrical circuit be overloaded.

Should golf cart batteries make noise when charging?

If your golf cart uses a standard 12 volt flooded lead acid battery, then it is quite normal to hear a bubbling sound when it’s charging. However, if your cart uses a sealed battery (such as a gel or AGM battery), then a hissing or bubbling sound may indicate damage.

How long should golf cart batteries last?

If you play golf twice a week – and use your golf cart for each round – you can expect a standard, brand-new battery to last just under 10 years before needing to be replaced. If you charge your battery correctly after use, you can maximise its shelf life.

What happens if you leave a lead acid battery in a cart?

So if a cart is left for an extended period (at a vacation house or put away for the season up north) then the batteries could have drained too low for the charger to detect them. This is quite common.

What to do if your batteries are drained so low?

What to do if your batteries drained so low your charger can’t detect them. If this has happened to your cart, you will need to use a common automotive charger for 6v, 8v or 12v batteries and charge them up individually. It is not necessary to disconnect the batteries from each other or from the cart. Simply put the positive and negative leads on ...

How much capacity does a lead acid battery lose?

Otherwise that connector could be dropped in the puddle you’re standing in (not good) or cause some sort of unexpected harm. A lead acid battery will lose about 10% of its capacity each month.

Do you need to charge batteries with a charger?

Yes, most folks don’t understand why they need to use another charger to charge their batteries when they just bought a charger to charge their batteries. But you certainly don’t want to charge each one each time, and you don’t want to have to set a timer to do it.

Do you disconnect golf cart batteries?

It is not necessary to disconnect the batteries from each other or from the cart. Simply put the positive and negative leads on each battery one at a time. This type of charger will not stop charging (as the golf cart charger knows how to do when the battery bank is topped up), so be careful not to leave it going.

Do you need a surge protector for a charger?

We recommend that every charger be plugged into a surge protector as they are very sensitive to power surges and lightening strikes. Usually any cheap power strip will do as long as it will trip before the surge reaches the charger. If your charger has been working fine but stopped after a lightening storm or a power outage, that may be the culprit. This actually will void the warranty, so it’s important to protect them.

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