Reasonable pressure is generally accepted as about 20 lbs. of pressure for each inch of belt width. Our belt is a lot closer to ½ inch, so we would only apply about 10 lbs. of pressure. So, if we push with 10 lbs. of pressure in the center of the span, we should be able to get the belt to flex a little less than a quarter of an inch.
How do you tighten the drive belt on a golf cart?
Switch OFF the golf cart’s engine. Reach to where the drive belt is located and use your fingers to press the drive belt between the two clutches. The belt must deflect at least one and a half inches under the pressure of your fingers. If it doesn’t yield, the drive belt is too tight.
How do I know if my golf cart drive belt is bad?
The best test to see if a golf cart drive belt has the correct tension is to use the Finger Test. Press the drive belt with one finger at its center between the two clutches. It should sag by just an inch and a half. Another method suggested by an expert is to go for a drive belt that is 1-inch shorter than the stock belt in your cart.
What kind of engine does a Yamaha golf cart have?
Initially, the Yamaha G1 2-cycle gas was the standard-bearer and in 1985 the G2 4-cycle single-cylinder gas engine was introduced as the new standard. link to How Does A Golf Cart Work? - Complete Guide To Understanding It (2021)
How tight should the drive belt be on a gas golf cart?
The reason for a Club Car drive belt being too tight can be because the drive belt is too small for the golf cart. The way to check if the belt is fitted correctly is to push the belt down with one finger at the center between the clutches. It should not deflect more than 1.5inches.
How do you tighten the belt on a Yamaha gas golf cart?
0:002:03How to tighten a loose Starter Belt on Yamaha Golf Cart YDRA. G29YouTubeStart of suggested clipEnd of suggested clipAnd wiggle this belt here yeah she's loose. All right my 12 mil uh socket here grab that loosen thatMoreAnd wiggle this belt here yeah she's loose. All right my 12 mil uh socket here grab that loosen that up 17 mil wrench here wrap this down. There you go.
How do you put a drive belt on a Yamaha golf cart?
0:152:32HOW TO CHANGE A DRIVE BELT ON YAMAHA GOLF CART ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust put the lever in front halfway from reverse and forward. Once it's in reverse and you can spinMoreJust put the lever in front halfway from reverse and forward. Once it's in reverse and you can spin the back off.
Why does my golf cart belt squeal?
Your belt may also be wearing down and even fraying which is a problem that can cause the belt to both squeak and whine as it runs. Replace any frayed belts right away, before they break, to avoid damaging your engine, and lubricate or replace any pulleys which continue to squeak on your cart.
How do you remove the belt from a Yamaha golf cart?
0:563:29Yamaha Drive 2 Quietech G29 Drive Belt Replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst and then you can remove it from the front clutch make sure that your cart is in neutral. SoMoreFirst and then you can remove it from the front clutch make sure that your cart is in neutral. So the cart can freewheel back and forth without turning the clutch.
How do you tighten the belt on a Club Car golf cart?
Slide the old drive belt off the front drive clutch pulley, and then the rear clutch pulley. Slip the new belt around the golf cart's clutch pulley, and then stretch it out over the front pulley. Pull the front pulley forward slightly to increase the belt tension, and then tighten the tension bolt with the wrench.
How do you change a drive belt on a 2007 Yamaha golf cart?
0:462:46Yamaha Drive Belt | How to Install on G29 Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow to wet do this on the back clutch or the secondary clutch take the belt and slowly lay it overMoreNow to wet do this on the back clutch or the secondary clutch take the belt and slowly lay it over the top of this outer chief like this just slowly roll it over. And. It will come right.
How wide is a Yamaha golf cart belt?
1-3/16″ wideBelt size is 1-3/16″ wide x 39″ long.
How does a golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do I make my belt stop squeaking?
0:001:09How to QUIET a squeaky belt - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis so that you can figure out where the squeak is coming from but for now I'm just going to showMoreThis so that you can figure out where the squeak is coming from but for now I'm just going to show you how to quiet it and all you need is some wd-40.
Why is my brand new belt squealing?
Belt or pulley misalignment is a common issue that causes changed serpentine belts to still squealing. Misalignment means that the grooves on your belt are not aligned with the ones on your pulley. It also tells that you shift the belt a bit in or out in one of the pulleys.
What does a squealing belt mean?
Your engine belts make a screech or squeal noise usually because the rubber belt is slipping on the metal pulley and just like your tires spinning on the road, this causes noise. The belt may be slipping due to improper tension or because it simply has gotten old and the surface has become glazed, cracked or brittle.
How do you fix a clutch on a golf cart?
Cleaning the clutch thoroughly might be the simplest solution to this problem. You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise. Another common reason could be due to the weights present inside the system hanging up.
How does a golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
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Product description
Replacing your worn out belt will help get the best performance out of your clutches. Belts tend to Dry Rot over time and need replacing before they tear. Your belt will slip when its not making good contact within the clutches killing its performance.
What other items do customers buy after viewing this item?
Pages with related products. See and discover other items: golf cart clutch, yamaha golf cart clutch, golf belt
How to tell if a 1997 club car has a slipping drive belt?
When a 1997 Club Car drive belt is slipping, first make sure that it is the drive belt that is at fault. You may have to remove the cover and watch the clutches in action while the cart is in motion to make sure that it is indeed the drive belt that is slipping.
How to remove drive belt?
Removing the drive belt involves holding the belt with both hands in the center between the driven and drive clutches and lifting the belt. You must now rotate the driven clutch counter-clockwise and slip the belt off the sheave. You can then slide the drive belt off the drive clutch.
Why is my club car drive belt so tight?
The reason for a Club Car drive belt being too tight can be because the drive belt is too small for the golf cart. The way to check if the belt is fitted correctly is to push the belt down with one finger at the center between the clutches. It should not deflect more than 1.5inches. It should not be less as well.
How to check if golf cart drive belt is too tight?
To check if the drive belt is too tight, follow these steps: Switch OFF the golf cart ’s engine. Reach to where the drive belt is located and use your fingers to press the drive belt between the two clutches. The belt must deflect at least one and a half inches under the pressure of your fingers.
What is the primary function of a golf cart drive belt?
To primary function of a golf cart drive belt is to connect the primary clutch and the secondary clutch. The primary clutch drives the cart and the belt helps it to rotate the secondary clutch (they are referred to as the drive clutch and the driven clutch respectively). The drive belt, unlike some of the other automotive belts, are very thick.
Why does my golf cart drive belt slip?
The reason for the drive belt slipping could be that it is of a larger/longer size and therefore loose. You may start feeling the slippage after driving for a while. This is because the belt gets heated up after the golf cart runs for some time and loosens further .
What happens if a golf cart belt is too tight?
If the belt is too tight then your starter will be under strain and this should be avoided. The best test to see if a golf cart drive belt has the correct tension is to use the Finger Test.
Why is my Ezgo golf cart belt so loose?
The reason your EZGO drive belt is too loose could be because it’s worn out, or you’re simply using the wrong size drive belt. In this case, need to find a replacement immediately. A loose drive belt can result in your EZGO Golf Cart to lose top speed and underperform.
How to tell if golf cart drive belt is too tight?
To check if your drive belt is set just right make sure your golf cart is turned off then check the drive belt by pressing it down between the two clutches with your finger. If it deflects less than 1.5” it’s too tight.
Why is my EZGO drive belt so tight?
The reason your EZGO drive belt is too tight can be because you’re not using the right size drive belt. Check and make sure if you’re using the right one. A quick search online will give you the right information. It can also be too tight because the drive/driven clutch is misplaced or broken.
Why is my clutch too tight?
It can also be too tight because the drive/driven clutch is misplaced or broken. A drive belt that’s too tight can damage the drive and driven clutches and can also result in the drive belt being worn out too fast. To check, whether the drive/driven clutch is misplaced or broken call a certified technician to have a look.
Why is my drive belt so loose?
If the drive belt is the right model but it seems to be too loose then it could be because there is something stuck in the clutch or there is some damage in the clutch. In this case you’ll need to call a certified technician to inspect your golf cart.
How to stop a EZYGO drive belt from slipping?
How to stop a EZYGO drive belt slipping: Make sure that you have the right drive belt. Sometimes the wrong drive belt will not be as wide as the clutch you are putting it on. This gives it an unwanted room to move back and forth when you are using the golf cart.
Where is the primary drive clutch located?
After doing so, you can follow these steps: Locate the primary drive clutch. It’s located at the bottom of the two clutches and is the smaller one. Take note of how the existing belt has been adjusted to the clutches and then remove it.
What is an air filter?
The air filter is cylindrical with a foam prefilter sleeve that fits over the paper element. The air filter element is oil-impregnated, and attempting to use an air hose to blow out the impurities will result in reducing the oil. This makes the filter less efficient and should be avoided. The foam cover should capture the majority ...
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.
What color should a ceramic insulator be?
The ceramic insulator should be ivory colored, light brown to brown would indicate the fuel mixture is too lean. If it is black in color, you might be running too rich of a fuel mixture, requiring an adjustment to the air/fuel mixture screw.
How many times can a Yamaha engine be rebuilt?
Yamaha engines are durable and because of the simple design, they can be successfully rebuilt 3 or 4 times . Initially, the Yamaha G1 2-cycle gas was the standard-bearer and in 1985 the G2 4-cycle single-cylinder gas engine was introduced as the new standard.
Can foam filter be washed out?
This makes the filter less efficient and should be avoided. The foam cover should capture the majority of pollutants and can be washed out with soap and water. Squeeze out the excess water (don’t wring it out!) and allow to dry before reinstalling over the element.
Is an air filter cleanable?
The air filter is cylindrical with a foam prefilter sleeve that fits over the paper element. As with the model above, the filter isn’t cleanable but the prefilter is, and it takes a while to clog up the main filter.
Does the G21 have a filter?
The G2, G9, G11, and the G21 model Fuel tank has a screw-in filter that is difficult to reach. It is advisable to remove the 2-4 bolts holding the tank in and pull the tank out to drain and replace the filter. Please note that on ALL models using the screw-in filter the tank will need to be drained.