To detect if your golf cart controller is bad, it is important to test the speed controllers. You can perform this test with the help of the accelerator. Press down on the accelerator. Initially, the voltage will be zero. When you press the accelerator, the voltage should increase and reach the voltage limit of the batteries.
- Keep the key on.
- Press down the accelerator.
- If you hear a clicking noise, the solenoid is working. Otherwise, there is a problem.
- Next, examine the controller for defects. ...
- If the wires are damaged, replace them to get back the speed.
Where is the speed controller on a golf cart?
The speed controller, also known as the “governor,” generally keeps a golf cart from exceeding 10 miles per hour. This controller is typically located under the seat on your golf cart. Determining if the controller is bad is a relatively simple procedure.
What is the speed limit for a Yamaha golf cart?
These carts use hight speed Yamaha controllers. A 2009 state law allows cities to designate golf cart zones on streets with speed limits of 25 mph or less. The measure was developed at the request of the Greater Hillyard Neighborhood Planning Alliance.
What are the most common problems with golf cart speed controllers?
Defective controller: It is crucial to examine the controller to identify the cause of any problem with the golf cart. If there are black marks found on the controller, then this is a significant defect. The controller should either be repaired or replaced. Battery terminals: Batteries also cause major problems for golf cart speed controllers.
What are the most common problems with Yamaha G22 golf cart speed controller?
A faulty solenoid can cause major problems for a golf cart speed controller. Yamaha G22 also faces similar problems like G9 and G16. Overheating, battery faults, wiring issues, voltage issues are some problems that might occur with your Yamaha G22. To avoid these problems, test the golf cart’s major components connected to the controller regularly.
How do I test my golf cart speed controller?
How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.
How do I know if my golf cart controller is bad?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
How do I know if my speed controller is bad?
When your golf cart's speed controller isn't operating correctly, your cart will show it by running erratically or failing to drive at one constant speed. If your cart starts showing these symptoms, the first thing you should look at is your speed controller.
How do you test a club car controller?
5:2415:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe hook one end of our jumper cable to that terminal that has a yellow wire on it. And we connectMoreWe hook one end of our jumper cable to that terminal that has a yellow wire on it. And we connect the other end of the jumper cable to the battery last.
How do I reset my Yamaha golf cart remote?
Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.
How do you bypass a golf cart controller?
2:444:33How to Bypass On Board Computer | Club Car Precedent Golf Cart | OBCYouTubeStart of suggested clipEnd of suggested clipWe can cut it. Real close to the OBC. And then put a ring terminal. As. I think that's a 5/16 holeMoreWe can cut it. Real close to the OBC. And then put a ring terminal. As. I think that's a 5/16 hole in it so it goes right over this tournament either way we've got to get this wire.
How do you check an electric golf cart controller?
Check Power Output From the Controller Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery.
How does a golf cart speed controller work?
The controller meters out current and voltage on your battery based on user input, whether that be a gas pedal, a throttle, or even pedals on a bicycle. With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
What does a speed sensor do on a golf cart?
The speed sensor on a golf cart is used to interpret the rpm of a motor. From there, it then passes this information to the speed controller found in the cart. The point of this device is to keep control of the many motor functions that exist. This includes regenerative braking and a protection called roll away.
Where is the reset button on electric golf cart?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
Why does my electric golf cart hesitate when I accelerate?
In most cases, the hesitation problem occurs due to bad batteries. If you have bought new batteries for your EZGO RXV, make sure to fully charge them before the first use. Batteries should then be charged after every use. To keep the batteries in check, get a Digital MultiMeter to measure the individual voltage.
How do you test a golf cart key switch?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
Where to start with G19 golf cart controller?
Wherever the city of Wildwood looks for advice on G19 golf cart controllers, one place to start might the town of Lady Lake. In 1989, the notion first came up for people to get around Lady Lake's portion of The Villages, said police Chief Ed Nathanson.
Can you drive a golf cart in Lady Lake?
A few subdivisions in Lady Lake that are not part of The Villages also allow golf cart drivers, Nathanson said. In Lady Lake, people can drive golf carts with a Yamaha G19 controller 24/7, but to drive at night, they need headlights and brake lights, and preferably, some sort of reflectors, Nathanson said.
Is there an electric golf cart in Spokane?
Electric golf carts (using Yamaha controllers) may soon become a preferred mode of transportation in northeast Spokane. The Spokane City Council tonight is considering an ordinance to establish an electric golf cart zone in that part of town. These carts use hight speed Yamaha controllers.
When upgrading your golf cart controller, do you suggest working with manufacturers that have spent the time building controllers for your specific?
When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controllers for your specific brand.
How many volts does a golf cart need?
You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs.
Why is a speed controller important?
The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.
What is the center of a golf cart?
As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles.
What is the most important part of a golf cart?
Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...
What can a controller do?
With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
Why is it important to program a speed controller?
This is important stuff! Programming your speed controller to handle how the vehicle will be driven can make a huge difference. Not only will your golf carts mechanical components last longer, but you’ll be able to avoid overheating during operation, depending on your conditions.
What does absence of spin mean on Yamaha golf cart?
The absence of a spin in this test could mean your Yamaha golf cart’s battery pack is failing.
Why is my Yamaha golf cart not moving?
The main cause of a Yamaha golf cart clicking but not moving, is a faulty controller or solenoid. The battery has to be checked first to see if it’s delivering the right voltage while in the idle state as well as when the pedal is pressed. There can be other reasons for the Yamaha golf cart not moving though you hear the click.
What to do if your G9 golf cart is not clicking?
If you find your G9 Yamaha golf cart not starting nor clicking, check the key components for damage. If you find the parts to in good condition, check the brushes in the starter/generator.
How to check solenoid on a G9 golf cart?
The solenoid can be checked using an old screwdriver to jump the terminals. Your G9 Yamaha golf cart’s key must be in the start position. If the starter turns when you do this, your solenoid needs to be replaced. You must be careful while doing this crude test; there could be sparks when the two terminals touch.
How to connect a battery to a solenoid?
Take a jumper cable and connect them from the positive and negative posts of the battery pack to the two posts on the solenoid that you just disconnected.
How to tell if you have used a test light?
If you have used a test light, then the indication for you is the glow of the light; when you press the pedal, the light will go off.
Can you repair a pedal switch?
There are ways to repair the pedal switch too, though you can choose to replace it .
What does a speed controller do in golf carts?
As the name implies, the speed controller will change the golf cart speed to the golf cart driver’s preference, but because of advances in technology, it does much more. The speed controller can offer the following functions: A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, ...
How to check if a golf cart has a solenoid?
THIS IS NOT a function of the speed controller. It is a separate component that turns the speed controller on. If there is no click, this check should include the microswitch at the pedal as well as the connections going to the solenoid. If you need to do in-depth testing of the solenoid, refer to the article “Bad Solenoid In Your Golf Cart? Here’s How To Test And Fix It”.
What does a golf cart controller light mean?
Most controllers will have a small light that will begin to flash a code sequence that can be compared to the golf cart manual. If the code indicates the source voltage is incorrect, then you will need to go back over the previous steps. If the code indicates a controller fault, then the controller will need a reset, repair, or a replacement order.
How does a golf cart work?
On a golf cart, pressing the accelerator pedal down does two things…first, a microswitch energizes the system by activating a powered solenoid. Second, the linkage either operates a potentiometer or a plunger that passes through a Throttle Position Sensor. This sends a variable electrical signal to the controller. This signal, based on the strength it sends, tells the speed controller what level current to send to the motor.
What is club car power drive?
Club Car’s Power Drive is a Series Motor System, on the market from 1990 and up. On the golf carts built in the years 1990 – 1994, the controller used a 0 to 5K potentiometer (36 Volt). In the years 1995 and up, they used 5K to 0 potentiometers (48 Volt).
What is a Yamaha G8?
Yamaha G8 (1990) to the G16 (1996) is a Series Wound Motor System, with the Shunt Wound Motor Systems being introduced with the G19 (1996) to the G29 (2007). There are also AC Motor (Alternating Current) systems available on the E-Z-Go RXV and late model Yamaha golf carts.
How to control speed?
The speed controller can offer the following functions: 1 A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, a motor can initially take up to 20 times its normal operating current. This must not last more than a second or two to avoid damage to the system. 2 Protection from ground faults caused by accidental shorts. 3 Safely reversing the motor by taking the motor to a stop, then reversing polarity. 4 An overheating protection thermal shutoff to protect the controller from damage. 5 Battery voltage monitoring to prevent the complete drain of the charge. 6 Overcurrent limiting to protect the motor and electrical components from damage.
Where is the controller on a golf cart?
This controller is typically located under the seat on your golf cart. Determining if the controller is bad is a relatively simple procedure. Lift the golf cart's bench seat to gain access to the engine. Locate the governor on the engine. This is the small “T”-shaped metallic rod around the top of the golf cart’s motor.
How fast does a golf cart go?
The speed controller, also known as the “governor,” generally keeps a golf cart from exceeding 10 miles per hour.
How to find the governor on a golf cart?
Locate the governor on the engine. This is the small “T”-shaped metallic rod around the top of the golf cart’s motor. Look for the carburetor in the engine. The carburetor is the cylindrical shaped object in the engine that has valves pointing up and out of the motor. Pull on the governor closer to the carburetor.
What is the function of a speed controller on a golf cart?
Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current – Managing current drawn from the battery ...
Why is a golf cart controller important?
From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...
Why won't my golf cart run?
If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.
What to do if your golf cart doesn't start?
If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.
How to start a golf cart when it's dead?
Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.
What is a club car controller?
The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.
What is a programmable controller?
Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.
The Importance of The Speed Controller
Speed Controller Functions
Programming Your Speed Controller
Determining Your Power Rating Needed
Choosing The Right Controller
- Like I previously stated, you need to make sure you know what your vehicle is going to be used for! If your golf cart is going to be used for transporting 2 people or light loads on flat ground, and smooth roads, a small 200-300 AMP controller with a 2-5 horsepower motor should adequately perform. You’ll find that most vehicles in this category run...
Final Thoughts