How to Test a Golf Cart Solenoid
- The very first thing you must do is to disable the mobility of your golf cart. ...
- After disconnecting the solenoid, use electric tape and seal each cable end separately. ...
- Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. ...
- Use a voltmeter and engage the solenoid. You should hear a click sound when the engaging is done properly.
- Check for continuity between the two high side terminals on the solenoid using a multimeter. ...
- Set the multimeter reading to ohms and place a lead on each of the two terminals. ...
- Check the power getting delivered to the solenoid. Set the multimeter reading to volts and activate the solenoid circuit by connecting the multimeter leads to the small terminals of the ...
How do I know if my solenoid is bad on my golf cart?
4 Signs of a Bad Starter SolenoidEngine Doesn't Crank or Start. ... No Clicking Noise When Trying to Start the Engine. ... Starter Spins Without Fully Engaging the Flywheel (Rare) ... Engine Cranks Slowly (Rare) ... Test the battery. ... Check That Power is Getting to the Starter Solenoid. ... Test the Starter Solenoid Itself.
Can you bypass solenoid on golf cart?
Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.
What causes a golf cart solenoid to go bad?
In some cases, this happens because the coil of the battery is worn out or is too old. It can also be a sign of a faulty battery or even loose connections within the solenoid. Additionally, you could be dealing with overheated contacts. This is an issue you need to take seriously.
How does a gas golf cart solenoid work?
Solenoids are Simple, But Powerful Every time you turn your cart on or press the pedal, a small amount of voltage passes along the wire coil and triggers the steel plunger to close. This process allows energy from the battery to directly contact your golf cart's motor so that it can run properly.
How do you check if a solenoid is working?
0:241:43How to use a Multimeter: Solenoid Testing - Purkeys - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If weMoreWe have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If we put our meter across it we will check and see what the coil resistance.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
Will a bad solenoid click?
A single “click” sound comes from the engine compartment or from under the car. This could mean that the solenoid is trying to engage but that the internal components are stuck and unable to work properly. Repeated “clicking” sounds usually indicate a dead battery.
Can you bypass a solenoid?
5:037:29Solenoid Bypass - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery. Then you're not doing anything with the solenoid.
Why wont my golf cart go forward or reverse?
The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.
How do you test a EZGO solenoid?
This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.
How do you fix a gas golf cart that won't start?
Fuel Issues As you can imagine, lack of fuel is the most common reason that gasoline golf carts don't start. This issue is incredibly simple to fix in most cases – just add fuel to the cart and it will start again.
How do you test a ignition switch on a golf cart?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
How to check a solenoid?
Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.
What voltage is applied to the two small terminals to activate the solenoid?
Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.
How to tell if golf cart solenoid is bad?
One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...
What is a solenoid in golf carts?
Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.
Why is my golf cart not starting?
If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.
Why won't my golf cart turn over?
For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.
What is a solenoid on a golf cart?
A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What happens if a solenoid reads infinity?
If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
What to do if your solenoid doesn't work?
Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.
What is a micro switch on a gas pedal?
This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.
How to test gold cart solenoid?
You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.
Where is the solenoid located on a golf cart?
The solenoid is located inside the controller box connected to it.
Why is my Ezgo golf cart not clicking?
A EZGO golf cart that is not making a clicking sound can be due to a failed solenoid. If there is no sound in the cart while igniting the switch, then the problem can be the cart’s control circuitry. This means the solenoid has stopped working. Then it is required to replace the solenoid.
Why is my solenoid overheating?
Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.
What to do if your solenoid is damaged?
Here the formula is simple; if one thinks that the solenoid is damaged, then jump the solenoid from the circuit and check. If the cart starts then, the problem could be the solenoid. If the cart doesn’t start even after jumping the solenoid, then the issue lies somewhere else and not in the solenoid.
Why is my cart solenoid getting hot?
If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring. It is better to check the solenoid thoroughly. Use proper solenoid, which matches the amperage and voltage of the cart system. Use high-quality solenoid to avoid the heating problem.
What to do if solenoid is not working?
If the solenoid is not working after checking and testing the solenoid using a voltmeter, then it is time to replace the solenoid all together. Always be sure of the model and year of the cart. Check online to get all specifications. Compare the online picture of the new solenoid with the older one.
What is a solenoid in a golf cart?
A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.
How to get a golf cart going without a glitch?
To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.
What is a solenoid wiring diagram?
A solenoid wiring diagram can be very helpful in guiding you about the various connections made to and from the solenoid. This can come in handy when you set out to troubleshoot a problem in your cart on your own. The solenoid wiring diagram is generally very simple, straightforward and self-explanatory.
What does the inductive throttle sensor do on a golf cart?
When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.
How often do solenoids work?
Since solenoids need to work very frequently; turning on and off each time you use the cart, they are prone to wear and tear easily. This is not surprising as they can switch on and off as much as 1,500 times a day). One of the first indications that a solenoid is faulty is when your cart fails to start.
Why is my golf cart not clicking?
This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.
Why does my gas cart not turn over?
In a gas cart, a bad solenoid prevents the starter from being engaged and therefore results in the engine not turning over.
