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golf cart motor how to test reverse

by Nelson Schumm Published 3 years ago Updated 2 years ago
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To test the Forward Reverse switch on a Club Car golf cart, you will need to use a multimeter to check of all parts of the golf cart are getting power. Then press your foot on the accelerator and check to see if the solenoid is charges. If you are a golf enthusiast who possesses a Golf Cart, then slight wear and tear are not uncommon.

Full Answer

How to test the forward reverse switch on a golf cart?

How to Test the Forward Reverse Switch on a Club Car Golf Cart Check thoroughly for loose connections. Use a multimeter to check if all the parts are getting power.. Place your foot on the car’s brake, insert the key, and put the forward-reverse key in the forward position. If you see... As you put ...

What happens if you put a golf cart in reverse?

The Golf Cart tends to move forward, even if the switch is in the neutral position. When the forward-reverse switch is in the reverse direction, you will get a buzzing sound. Overheating may result in a burning smell. The Golf Cart may fail to offer the optimum speed, even in the forward direction.

Why won’t my golf cart go forward?

One possible cause of a cart not moving forward or in reverse is because of the way the wires are hooked in reverse. To fix this, you should switch the position of both the wires that are leading to the motor.

How to test a golf cart motor for a short?

How To Test Your Golf Cart Motor For A Short Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we’re using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn’t have one, set it for ohms.

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Why will my golf cart go forward but not reverse?

Controller is Not Working Controllers for direction come in two varieties – forward and reverse. As a result, a cart that will go forward but not reverse may have a broken controller for the reverse that needs to be fixed or repaired.

How do you test a golf cart motor?

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How do you know if your golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

Why won't my ezgo golf cart go forward or reverse?

A EZGO golf cart may not go forward or reverse because of a malfunctioning microswitch, solenoid, or ignition switch. Loose or corroded cable connections or a faulty controller can also cause the golf cart to not move. Malfunctioning microswitch.

How do I test a electric golf cart motor?

0:251:28Testing an electric golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipNegative 2 a1. And there we have it one wheel peel. But it's working brakes might be a little stickyMoreNegative 2 a1. And there we have it one wheel peel. But it's working brakes might be a little sticky on that side.

How do you test a motor with a multimeter?

Set your multimeter to Ohms. Start by completely disconnecting the spindle motor from all power sources. Check each wire, including T1, T2, T3 and the ground wire. If the reading is infinite, your motor should be fine.

How do you reset a golf cart motor?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

What are the symptoms of a bad solenoid in a golf cart?

If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.

What are the 4 terminals on a golf cart motor?

If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.

How do I fix the reverse on my EZGO golf cart?

Steps to Fix Reverse Not Working on EzyGo Golf Cart: Use an ohmmeter to check the micro switches as you move them in forward and reverse position. If the switches are working perfectly, put them in back in place. Otherwise, get the defective ones replaced. Now, try interchanging the black and white wires.

How do you test forward and reverse switch?

Place your foot on the car's brake, insert the key, and put the forward-reverse key in the forward position. If you see that the solenoid charges up pushing the pedal, then your forward reverse switch is working fine.

Where is the reset button on a EZGO golf cart motor?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

How to put a golf cart in reverse mode?

Place your foot on the car’s brake, insert the key, and put the forward-reverse key in the forward position. If you see that the solenoid charges up pushing the pedal, then your forward reverse switch is working fine. As you put your Golf Cart in the forward mode, check your multimeter for full voltage.

How to test a club car reverse switch?

To test the Forward Reverse switch on a Club Car golf cart, you will need to use a multimeter to check of all parts of the golf cart are getting power. Then press your foot on the accelerator and check to see if the solenoid is charges. If you are a golf enthusiast who possesses ...

Why is my golf cart not moving forward?

If your Golf Cart is not moving forward and backward properly, there might be a problem with your forward and reverse switch. When you examine the forward and reverse switch of the golf cart, first look for corrosions or check if any wiring is disconnecting. In the switch, some connectors are loosely connected to facilitate ease of movement ...

Why does my golf cart vibrate?

Make sure that the screws and nuts are tightly secured in place. If they aren’t fastened properly, they may tend to vibrate as the Golf Cart moves and leads to damage or overheat of the forward-reverse switch.

Why does my golf cart smell?

When the forward-reverse switch is in the reverse direction, you will get a buzzing sound. Overheating may result in a burning smell. The Golf Cart may fail to offer the optimum speed, even in the forward direction.

What is the purpose of a forward reverse golf cart?

The forward-reverse switch’s primary purpose is to control the forward and backward movements of the Golf Cart. It is prone to frequent damage. Some of the common symptoms that will make you aware when your Golf Cart forward and backward switch is acting up is: The Golf Cart tends to move forward, even if the switch is in the neutral position.

How to check if reverse switch is faulty?

To test if a reverse forward switch is faulty, one has to follow the steps that are mentioned below: Check thorough ly for loose connections. Use a multimeter to check if all the parts are getting power. Place your foot on the car’s brake, insert the key, and put the forward-reverse key in the forward position.

Why is my golf cart only going in reverse?

Golf cart only goes in reverse. If your golf cart is only moving in reverse, there could be an issue with the contacts in the forward and reverse switch. This can be checked by swapping the two wires present in the swivel terminals in the center. The micro-switch present at the FR knob might be preventing the golf cart from going in ...

Why won't my golf cart move forward?

There might be several reasons why a golf cart won’t move in forward or reverse. The most likely reason is incorrect wiring or a faulty accelerator. If you’re mechanically experienced, you can attempt to use the tips below to fix the problem yourself. I have outlined the most likely causes and steps to fix this below:

How to check if micro switches are working?

First, get the forward and reverse switch in a neutral state. This is followed by disconnecting the micro switches, both forward and reverse. Use an ohmmeter to check the micro switches as you move them in forward and reverse position. If the switches are working perfectly, put them in back in place.

Why is my golf cart not rolling?

If the golf cart is not rolling across freely, there might be an issue with the brakes. Inspect the brakes and rear ends and check out for any seizing up. There can also be an issue with the controller. Make sure that you have new batteries inserted in the golf cart and that they are not drained.

Do golf carts run on gasoline?

Once pulled, the golf cart will start moving in reverse. Golf carts are based on electric motors. They are explicitly designed to be eco-friendly as they do not run on gasoline that would release toxins into the environment. There is no considerable difference between the mechanics of cars and golf carts.

Do you put a seat belt on a golf cart?

As a precautionary measure, it is always good to put on your seat belt even though golf carts do not go up to a very high speed. Next up, you need to get your golf cart in gear that can either be ‘forward’ or ‘backward.’. This may, however, vary from cart to cart. Make sure that you lock the lever before proceeding any further.

Can you hear a pop on a golf cart?

You can hear a slight pop when doing so. You might have a sudden jolt since golf carts start working at their full power, so be prepared for that. Since golf carts are light and small in size, they carry a high possibility of easily toppling over. So, make sure you keep you speed minimum, especially when turning.

What to do if your motor has an S terminal?

If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal, to the A-1 terminal for no continuity. These continuity tests will help you determine where the problems with your motor lie.

How to check if a battery is working?

Insert the screwdriver into the slot on a clamp and turn counterclockwise to remove it. Repeat this step with the other clamp. Then, test the voltage of the battery by touching each side of the wires to your 12-volt tester. This needs to be done to check all the batteries, as even one not working can cause your motor to malfunction. Don’t forget to remove the clamps before testing the other batteries as well. If at any time the tester shows less than 12 volts, the batteries need to be replaced.

Loose Cables

Loose power cable connections are the primary culprit in the failure of traditional mechanical rotary style forward reverse switches. Power cables are the thicker, usually 6-gauge, cables that connect the forward reverse switches to the starter generator, in the case of 2-cycle gas golf carts.

OEM 6 Gauge

For most golfing applications 6-gauge cabling is adequate to the task of carrying two golfers and their two golf bags around the course, stopping every 200 yards or so while they play their next shot.

Upgrades

The larger diameter tires require more current (amps) to simply get the cart rolling. Added passengers mean more pay load demanding still more amps through the electrical system. Add a hilly or mountainous terrain and the amp draw just keeps getting higher.

Sepex Controllers

Many modern golf carts have an electronic speed controller that handles the forward and reverse switching function internally. These carts have a toggle switch of some design to change direction rather than the older mechanical rotary forward reverse switches common to many golf carts.

What happens if a golf cart motor doesn't spin?

If everything else is working properly but the motor does not spin, it may be burnt out. You can burn out a motor by overloading the golf cart or using it on too steep a grade. If the motor is burnt out, it must be completely replaced.

How does a potentiometer work on a golf cart?

When it is working properly, the potentiometer allows your golf cart to accelerate smoothly. Find your potentiometer and inspect it for any cracks, broken parts, or disconnected wires.

How many ohms does a golf cart potentiometer have?

Most golf cart potentiometers are 5K – 0 ohms, which means the potentiometer relays 5,000 ohms when you floor the accelerator. Some older models use volts instead, so double check the resistance type before you try to test the output. There are two terminals on a potentiometer.

What to do if your solenoid is high?

If you don’t hear a click when the cart is on and you’re pressing the accelerator, switch your multimeter to volts and place a contact on each of the small solenoid terminals. These small terminals connect to the batteries.

How to protect a golf cart battery?

Golf cart batteries are highly corrosive, so avoid spills at all times. Wear protective gloves when testing or cleaning your battery. It is also recommended to wear protective glasses when you are handling the battery, so corrosive liquid does not splash into your eyes.

What to do if your electric cart won't run?

Once you’ve pressed the button to reset the motor, reassemble the cart, charge up the batteries, and give it a test run. If you’ve reset the motor and the cart will still not run, there are a few things that could be wrong with your electric motor.

How to clean corroded battery terminals?

Replace depleted water only with distilled water. If any of your battery terminals are dirty and corroded, use a solution of baking soda and water with a stiff brush to clean them up for better contact.

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