To check the ignition coil on a 1991 to 2002 4 Cycle EZGO Gas golf cart you will need a multimeter capable of reading ohms Ω With the coil completely disconnected perform the following tests Set your multimeter to the ohms Ω setting and place one lead on each of the silver spade terminals sticking off the top of the ignition coil.
How do I check the ignition coil on a EZGO golf cart?
To check the ignition coil on a 1991 to 2002 4 Cycle EZGO Gas golf cart you will need a multimeter capable of reading ohms Ω With the coil completely disconnected perform the following tests
Are the EZGO grounds and coils good?
I have checked all grounds and found them to be good . I have tested and replaced coils and pulsers and found them to meet the specs that are in the EZGo Manual. I have replaced ignitors which are not “testable” in a back-yard environment.
What are coils on an electric golf cart?
Coils are not a part of the electrical system of electric golf carts, but rather are part of gasoline-powered carts and their ignition system for firing the spark plugs.
How do I test my EZGO inductive throttle sensor?
You can test your EZGO inductive throttle sensor by checking the following: Throttle voltage using Alltrax controllers. Connection with the 4-wire Molex plug. Proximity detector. This involves measuring the throttle inputs voltage at the ITS throttle and the controller and ensuring that they are the same.
How do you test an inductive throttle sensor EZ GO?
Put the key in the “On” position in your Run/Tow switch on the cart. Switch the F/R switch into a forward position to test your cart. Place your voltimeter testing pins on the throttle pins to see how much voltage you get. When the cart is running with no throttle, you should get about 10 volts here.
How do you test a coil on a EZ Go golf cart?
Take the voltmeter's black and red probe and place it on the –ve and +ve terminal of the coil. Take the readings. It should be between 3.7-5.2 ohms. If outside the range, the coil should be replaced.
How do I know if my EZ GO controller is bad?
Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.
How do you check the solenoid on a EZ Go golf cart?
This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.
How do you test a ignition coil?
1:525:53How to Test Ignition Coils - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd simple test that can be done you use a circuit test which is also called a test lighting. AndMoreAnd simple test that can be done you use a circuit test which is also called a test lighting. And what you do you connect the negative up to the negative cable still disconnected.
What would cause a gas golf cart not to fire?
First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.
How do I reset my EZGO controller?
Reset the battery cable Unplug the negative battery cable (the black wire) before beginning any work on the speed controller. Once disconnected, you should remove the speed controller cover and then reconnect the negative cable.
How do you bench test a golf cart controller?
To test a club car precedent controller, connect a voltmeter between the negative terminal of your cart's battery and the M terminal on the controller. Then push the pedal down and look for a clicking noise from the solenoid. Your batteries should read as full.
How do you troubleshoot an electric EZ Go golf cart?
Things to Keep in Mind Before TroubleshootingEZGO golf cart batteries aren't perfect right away.Sticky accelerators are perfectly normal and can be fixed easily.Keep your cart stable.Make sure your charging wall socket isn't faulty.Keep your tire pressure stable.Troubleshooting the speed controller.
What are the symptoms of a bad solenoid in a golf cart?
The main sign of an issue in an electric cart is a lack of any “click” noise at all when you turn on your cart's ignition. Usually, you'll be able to hear the solenoid clicking both on and off whenever you switch your ignition.
Where is the reset button on a ezgo golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
Why wont my golf cart go forward or reverse?
Check the Forward/Reverse switch of your golf cart for loose connections. If the connections are intact, interchange the top and bottom wires at the rear. If the cart now goes in reverse but not forward, the problem is with the switch. You have to just change the switch in this case.
Where is the ITS on an Ezgo PDS?
The ITS of an EZGO PDS is housed under the floorboard. To access the ITS, you’ll have to take off the rocker panel from the driver’s side and lift the floor mat upwards. There is a cutout on the floorboard behind the accelerator pedal. You can raise the cutout and take off the screws that keep the lid in place on the pedal box.
Where to keep positive probe on multimeter?
Keep the positive probe of the multimeter above the red wire terminal of the six-pin connector. If there is no battery voltage, the red wire between the connector and the solenoid is faulty. Keep the positive probe of the multimeter above the black wire terminal of the six-pin connector.
What happens if the solenoid doesn't go?
If there is no solenoid activation, one or both wires connected to the microswitch fail to make proper contact with the Molex connector. However, if the solenoid does click but doesn’t go, one or both the other wires connected to the ITS may have failed to make proper contact with the Molex connector.
What is an inductive throttle sensor?
The inductive throttle sensor in an EZGO is a part of the electrical system of the golf cart and is connected through a wiring harness to the direction selector. It functions inside the pedal box. The ITS is used along with the cart’s electric speed controller like PDS, DCS and Series.
What is a 4 wire Molex plug?
The 4-wire Molex plug connecting the wire harness and the throttle box cable is more exposed than the other similar type connectors. This makes it prone to corrosion and leads to intermittent problems. Two of the four wires are for the ITS and the other two are for the throttle microswitch.
How many volts does a pedal have?
Take the voltage reading between both the throttle pins. This must typically be 10 volts. When the pedal is pressed fully at full throttle, the reading must be 6 volts. If the voltage reading is 12 volts, it’s an indication of a bad ITS unit.
What is a golf cart coil?
It is black and cylindrical with a metal heat sink on each side and will have a single, thin wire coming out of one end and a thicker wire coming out of the other end.
What does it mean when a golf cart has a bad coil?
Testing the coils on a golf cart engine is an easy procedure and can indicate to you whether an electrical problem on your golf cart is being caused by a bad ignition coil or a problem deeper in the engine. Coils are not a part of the electrical system of electric golf carts, but rather are part of gasoline-powered carts ...
Do electric golf carts have coils?
Coils are not a part of the electrical system of electric golf carts, but rather are part of gasoline-powered carts and their ignition system for firing the spark plugs. It's a good idea to have your golf cart's owner's manual open to the section on troubleshooting electrical components for information specific to your particular golf cart.
Do all golf carts have the same coils?
Not all golf carts utilize the same type of coils. Read your owner's manual thoroughly and check with your golf cart manufacturer to make certain the coil is not reading in the correct range. Don Kress began writing professionally in 2006, specializing in automotive technology for various websites.